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One Entrant and 3 would-be rescuers with 2 fatalities and 5 hospitalizations ($499K)
At 12:45 a.m. on December 28, 2019, Employee #1 entered a tanker truck that last held Vinyl Acetate Polymer Residue, a hazardous waste material, and became unresponsive while in the tanker. Employee #2 and Employee #3 entered the tank to rescue Employee #1 and also became unresponsive. Employee #4 entered the tank and was able to rescue Employee #2 but exhibited symptoms of chemical exposure. Emergency...
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UPDATED 09/12/20: OSHA PSM Citations @ food plant (Fatality, NH3 & $107K)
In several of my articles over the years, I have touched on the additional hazards when working with hazardous materials in an elevated position.  In my 2016 Line Break presentation @ ASSE Safety 2016, we made a special point to mention how additional safeguards need to be in place when doing line breaks at elevation.  In this 2020 fatality, we now know the deceased was working from a scissor...
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OSHA's proposed Emergency Response Standard
The primary focus of the Emergency Response standard would be to protect workers who respond to emergencies as part of their regularly assigned duties. Examples include: fire brigades/workplace emergency response teams, industrial and municipal firefighters, technical rescuers, emergency medical service providers, etc. A secondary focus of the rule would be to protect those workers who may be called...
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EEBAs and their inspection and maintenance schedules and requirements
Several of the EEBA manufacturers do not offer this advice upfront, but some manufacturers put this info in their owner’s manuals.  I am no lawyer, so I have no idea why a manufacturer would NOT provide this information for an Emergency Escape Breathing Apparatus (EEBA).  But having these devices in the workplace, if you use one of these brands, the facility’s RP must cover this...
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EEBAs and their limitations
What is the number 1 battle we deal with in our respirator programs?  Facial hair!  But luckily an Emergency Escape Breathing Apparatus (EEBA) is not hindered by facial hair; however, an EEBA could be hampered by… … HomeRead More »
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EEBAs... Do you know just how far they will get you?
Emergency Escape Breathing Apparatus (EEBA) are making come back – at least I am finding more and more facilities that never had them now implementing them for many reasons.  Some companies now believe they are required because of PSM/RMP, some 3rd party PHA facilitators must be getting kick-backs as a lot are recommending them in their PHA’s, and I have even seen OSHA negotiate their...
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LOTO cable
Lockout with cable/shark leader and identifying the isolation device is under LOTO control
The client has approved this posting as they want to make sure others can learn from their incident.  PLEASE discuss this incident with your teams if your LOTO practice(s) resemble theirs –  what they did was VERY COMMON and I teach this method in all my LOTO courses at process plants.  I have revised my training and written program as a result of this incident, and I hope many...
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EAPs and Procedures to be followed by employees who remain to operate critical plant operations before they evacuate (1910.38(c)(3))
If there is one common finding in our PSM/RMP audits it is this single requirement for employees who remain to operate critical plant operations before they evacuate.  And when we attempt to explain what is actually necessary to just meet 1910.38(c)(3) we are oftentimes met with downright hostility.  It is rare these days that anyone needs to stay behind, but I would say about 25% of the...
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EPA EPCRA/CERCLA citations @ vegetable oils and fats facility (NH3 release & $36K)
Section 304(a) of EPCRA and the regulations found at 40 C.F.R. Part 355, Subpart C, require the owner or operator of a facility at which a hazardous chemical is produced, used or stored, to immediately provide notice to the State Emergency Response Commission (SERC) and the Local Emergency Planning Committee (LEPC) as described in Section 304(b) of EPCRA, when there has been a release of an EPCRA extremely...
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Are exercises required as a part of the emergency response program requirements under 40 CFR Part 68, Subpart E?
Yes. … HomeRead More »
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Which RMP facilities must develop an Emergency Response Program?
The risk management program regulations require the owner or operator of a covered stationary source to develop and implement an emergency response program as described in 40 CFR ยง68.95, which must include an emergency response plan, emergency response equipment procedures, employee training, and procedures to ensure the program is up-to-date. Do all facilities subject to the risk management program...
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Can the partial pressure exemption be applied to formaldehyde solutions?
Formaldehyde is not specifically listed with a concentration cutoff, but is listed with the qualifier “solution”. Can the partial pressure exemption be applied to formaldehyde solutions? … HomeRead More »
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