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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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HC CUI
CUI leads to another LOPC event
  Light hydrocarbon was released through a pinhole breach of an insulated process pipe.  A plant operator detected an abnormal hydrocarbon odor and immediately responded as per site emergency protocol. A localized possible breach was identified, and the processing unit was safely shut down for further investigation. A 3-inch insulated pipe connecting process piping to a pressure safety...
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Dr. Lloyd's Five (5) Principles of building Trust and Credibility
If you have not yet read Clive Lloyd’s “Compliance to Care”, it is a must-read.  Here are my five (5) favorite points he makes: … HomeRead More »
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HOP/HPI Presentation (Updated 2022)
I enjoy the engineering side of safety more than the cultural piece, but both play a critical role in achieving world-class performance.  After spending 18 years consulting and do more technical consulting than cultural, it has been fun working with a single client on culture this year.  It allowed me to dust off a lot of materials.  This is an oldie but goodie… it is from 2008...
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Analyzing Errors and Developing Solutions for Active and Latent Errors Using the Systems Approach
The systems approach provides a framework for the analysis of errors and efforts to improve safety. Many specific techniques can be used to analyze errors, including retrospective methods such as root cause analysis and prospective methods such as failure modes effect analysis. Failure modes effect analysis (FMEA) attempts to prospectively identify error-prone situations, or failure modes, within specific...
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EPA issues RMP citations @ food manufacturing facility (NH3 & $83K)
Respondent operates a food manufacturing process involving ammonia refrigeration with more than 10,000 pounds of anhydrous ammonia on site.  Respondent has an RMProgram level 3 covered process, which stores or otherwise uses anhydrous ammonia in an amount exceeding its applicable threshold of 10,000 pounds.  On February 27, 2020, the EPA conducted an on-site inspection of the RMProgram related...
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PRCS FATALITY inside tanker truck - Nitrogen Inert Atmosphere
At 9:45 a.m. on February 22, 2021, an employee was working for a general, long-distance freight trucking company. He washed vehicles and cleaned equipment for the company. He was cleaning a tanker trailer that had contained ALFOL 16 (tradename for 1-Hexadecanol). The employer stated that the employee was inspecting the tank for materials. The atmosphere in the tanker had been charged with nitrogen....
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PRCS Engulfment Fatality inside powdered limestone silo
At 5:00 p.m. on January 30, 2022, an employee was loosening powdered limestone from inside silo #7 with a weight. The employee entered the silo to recover the tool being used. The employee walked on top of the powdered limestone inside the silo (confined space) and was engulfed in the material and was killed as he sank into the material. … HomeRead More »
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Reporting of Accidental Releases (CSB Guidelines)
The CSB promulgated its Accidental Release Reporting Rule to help the CSB decide when to initiate an investigation into an accidental release, including whether to deploy a team of investigators to the site to do “all things necessary and proper” to initiate an investigation and obtain critical information about the incident. Upon arriving at the site of an accidental release, CSB investigators, on...
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Human Error Decision Matrix
 
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Assessing personal contributions to the enhancement of safety culture
This post contains a series of questions, that members of an organization might use – from the boardroom to the shop floor – to help them consider their personal contributions to safety culture. The questions are not intended to be exhaustive. We encourage operating organizations to use these questions as a basis for discussion and to consider developing them further as “prompts”...
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Path of Progress
Which path is your culture on?
In this post, I am using two recognized and widely used models to assess the “culture” of a facility.  To be honest, as far as I know, these two models were never intended to be used next to each other.  But the fit is amazing.  I am calling these: Path of Progress and Path of Decline If we take these two models and set them beside each other, one is a path of progress,...
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OSHA has "officially" announced the potential changes to the scope of the current PSM standard it is considering
The best birthday present a process safety engineer could ask for; especially on a birthday when a client is dealing with a tragedy.  OSHA has “officially” announced the potential changes to the scope of the current PSM standard it is considering: … HomeRead More »
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