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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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Worker fatality inside PRCS (Flash Fire Burns?)
An employee at a tank manufacturing facility has died following an industrial incident on Monday. Firefighters responded to a report of a burn injury. Firefighters stabilized the patient, who was taken to a hospital, where the patient died. A special operations crew and a police crew responded to investigate the scene but found nothing suspicious. … HomeRead More »
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OSHA defines "feasibility"
In this line of work, it will not take long to hear the phrase “Is it really worth it?” We hear it when developing our Corrective Action Plans after an Audit, a PHA, or an Incident Investigation. Everyone agrees that “we need to do something”; it’s the level of that something that splits the road to success! I have used the scenario many times to demonstrate the Hierarchy...
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Does a "DANGER" sign belong on a Confined Space?
I see this set up all the time… a business declares a space a Confined Space (NOT a Permit-Required Confined Space), just a simple space that meets the definition of a CS; however, it does not have a hazard that would make the CS a PRCS. So the question is… Does a “DANGER” sign belong on a Confined Space? For example, there is a very distinct difference between these two...
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My explanation of Workplace Labeling vs. Shipped Containers
I have updated (4/3/26) the presentation with the NFPA direction/requirements for using the Diamond on small containers. Yes, NFPA provides specific guidance on using the Diamond on containers smaller than 1 gallon. 4/3/26 – I added the explanation as to why Bulk HAZMAT containers (Tanker Trucks & Railcars) are exempt from OSHA’s “shipped containers” requirements Labeling...
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Can we use DOT Placards with the chemical name as "secondary container" labeling?
DISCLAIMER: I am NOT suggesting we do this; just asking the group for their thoughts on a challenge I got this week. In all the discussions about using NFPA 704 Diamonds on Secondary Containers, from laboratory squirt bottles to bulk storage tanks, today I was asked if DOT Placards could be used to label STATIONARY storage tanks? I said NO, those are for Transportation Containers, but then I began...
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Would you accept this repair for one of your Polyethylene Storage tank?
I guess we are never too old to learn new tricks! This week, I came across a practice that I was 100% certain I was being “punked.” The practice is called “welding,” but it’s done on a Polyethylene Plastic tank! Technically, it meets the definition of “welding”… Welding is a fabrication process that joins materials—typically metals or thermoplastics—by...
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Why knowing Vapor Pressure matters
Too many safety personnel are not sufficiently familiar with the critical role Vapor Pressure (VP) plays in managing hazardous materials. From our PPE Hazard Assessments, Respiratory Protection, to how we respond to these hazardous materials when there is a LOPC event involving them. But VP also plays a major role in how we DESIGN our workplace that stores/handles/processes hazardous materials....
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Storing 19% Aqua Ammonia Outside can be tricky
Over the past decade, we have received dozens of requests from both current and new clients seeking to move to 19% Aqua Ammonia, so the process is NO LONGER RMP-covered. (NOTE: OSHA only covers 44% or higher Aqua Ammonia; EPA begins its coverage at 20%). This is taking the “inherently safe” approach to process safety. Call it “substitution” in the hierarchy of controls....
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Classifying our Toxic Chemicals per the IFC
HIGHLY TOXIC - A material which produces a lethal dose or lethal concentration that falls within any of the following categories:A chemical that has a median lethal dose (LD50) of 50 milligrams or less per kilogram of body weight when administered orally to albino rats weighing between 200 and 300 grams each.A chemical that has a median lethal dose (LD50) of 200 milligrams or less per kilogram of body...
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A simple solution for Toxic Liquids stored "outside"
Some clients have their processes/storage in the middle of a neighborhood, and I mean in the middle of a neighborhood, as we see on TV and postcards. Beautiful tree-lined streets with kids riding their bikes and moms pushing their baby strollers. Of course, the facility came first, in the 1950’s, and then the encroachment. As a safety engineer, it is not my job to judge who is right or wrong;...
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When we don't DEFINE and QUANTIFY in our codes and standards
Recently, we were involved in a serious incident in which a group of contractors was overcome by a “highly toxic gas” (as defined by the state’s Fire Code) that escaped from a compressed-gas cylinder. This container, along with 42 other containers with various hazardous materials, was stored outside in an unmarked area. The contractors had decided this area would make for a great...
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Research into safer liquid hydrogen refueling stations (UK's HSE)
HSE works with international partners to provide evidence for risk assessment of new technologies, keeping the UK at the forefront of scientific and engineering advances, while ensuring worker safety. Liquid hydrogen is of interest in transport applications such as aeroplanes. ELVHYS is an EU project designed to enhance the safety and efficiency of liquid hydrogen transfer technologies during refuelling....
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