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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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Pipe pinhole failures NH3 Pipe
Piping inspections matter - NH3 pipe pinhole(s) failure (Video)
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Pipe pinhole failures NH3 Pipe
Piping inspections matter - NH3 pipe pinhole(s) failure (Video)
… HomeRead More »
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Horizontal RV Discharge of NH3
What it looks like when a 1.5" NH3 Relief Valve lifts (Video)
UPWARDS and UNOBSTRUCTED – say it again!  UPWARDS and UNOBSTRUCTED.  Two simple and very clear terms that so many struggle with when it comes to Relief System Designs.  Here is a horizontal discharge of a relief valve on an NH3 vessel.  The discharge height is ~20′ but we can see how the gas is dispersing.  It is a picture-perfect reason why our HAZMAT codes all...
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Horizontal RV Discharge of NH3
What it looks like when a 1.5" NH3 Relief Valve lifts (Video)
UPWARDS and UNOBSTRUCTED – say it again!  UPWARDS and UNOBSTRUCTED.  Two simple and very clear terms that so many struggle with when it comes to Relief System Designs.  Here is a horizontal discharge of a relief valve on an NH3 vessel.  The discharge height is ~20′ but we can see how the gas is dispersing.  It is a picture-perfect reason why our HAZMAT codes all...
Read More
2019 NH3 Receiver Failure
Catastrophic Failure of an Anhydrous Ammonia Receiver (Video)
This past week a small ice plant in São Luís – State of Maranhão, Brazil experienced what can only be described at a “catastrophic failure” of a pressure vessel.  Details of what/how this happened are sketchy at best; however, the video shows us what anhydrous ammonia can do when it is “blocked-in”.  I am assuming this is a “blocked in scenario”...
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2019 NH3 Receiver Failure
Catastrophic Failure of an Anhydrous Ammonia Receiver (Video)
This past week a small ice plant in São Luís – State of Maranhão, Brazil experienced what can only be described at a “catastrophic failure” of a pressure vessel.  Details of what/how this happened are sketchy at best; however, the video shows us what anhydrous ammonia can do when it is “blocked-in”.  I am assuming this is a “blocked in scenario”...
Read More
When does 1910.120(q) apply at a facility? (Awareness Level)
Most safety and emergency response personnel understand that an Emergency Action Plan (EAP) is intended to cover the reporting, sounding an alarm, and evacuating and accounting for everyone. But most will say 1910.120(q) applies ONLY when the facility has a “response team”, but is this correct? Way back in the 1990’s OSHA stated the following regarding which employees would be considered...
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Ammonia Engine Room Explosion (Video Elk Grove, IL 2017)
This is an excellent video that takes us through the progression of an ammonia (CAT 2 Flammable Gas) explosion. A contractor working in the engine room reported the smell of ammonia @ 6:04 a.m. A maintenance worker entered the engine room at 6:24 a.m. and did not smell/see/notice anything unusual!!! I am guessing they did not have a zero leak policy at this facility?!?! At 6:48 a.m. we can see the...
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Jack Rabbit Test Videos (Chlorine)
Jack Rabbit: Chlorine Properties is a 28-minute video that uses footage from the Department of Homeland Security’s Jack Rabbit release trials to demonstrate chlorine’s dispersion properties. The video covers the following topics: Introduction Dispersion Pressure Differentials, Phase Changes, and Thermal Considerations Density Different Atmospheric/Land Conditions
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Your LEVEL A suit valves may need some extra attention this month
We should be doing MONTHLY inspections on our LEVEL A suits (regardless of manufacturer) and this month, those of us who use DuPont Tychem® Level A suits will need to take some special actions due to a change that DuPont implemented several years ago.  Effective September 1, 2013, DuPont transitioned to Pirelli valves for all Tychem® Level A suits. Products impacted by the valve change Prior to...
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Enforcement of 29 CFR 1910.29(f)(1)(ii)(B) & (f)(1)(iii)(A): Heights of Handrail and Stair Rail Systems
MEMORANDUM FOR: REGIONAL ADMINISTRATORS, STATE PLAN DESIGNEES THROUGH: AMANDA EDENS,Acting Deputy Assistant Secretary FROM: PATRICK J. KAPUST, Acting Director,Directorate of Enforcement Programs SUBJECT: Enforcement of 29 CFR 1910.29(f)(1)(ii)(B) and 1910.29(f)(1)(iii)(A): Heights of Handrail and Stair Rail Systems This memorandum replaces the memorandum issued on June 10, 2019, on this subject, and...
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Qualifiying your PSM/RMP Contractor is more than OSHA Rates! (high pressure piping contractors)
One of the biggest flaws in the OSHA’s and EPA’s process safety standards is their expectations of how contractors are to be evaluated.  Yes, of course, hiring contractors with good safety programs and good safety performance is CRITICAL, but way too many facilities are only looking at the safety numbers and programs.  And that is NOT good enough!  In fact, some states have...
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