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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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PRCS Insanity has NO BOUNDARIES! (Video)
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2015 Tanker Entry practices... Just SAD that so many have no idea! (Video)
This video was one of my “Video of the Week” videos from years ago, but since I get so many request for it I posted it in the PRCS section.
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Line Break Gone Bad (Flammable Liquid)
At 3:00 p.m. on January 11, 2018, an employee was working with two coworkers with clearing a blockage in the product discharge system in the Polypropylene Unit. The employee and coworkers opened the process piping at a sample catching location and a flash fire occurred. The employee who made the line opening received first and second degree burns to his face and neck during the flare up. He was transported...
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Robots cage, Door interlock, LOTO and cleaning contractor
The company retained a contractor to provide industrial cleaning services at the plant. An employee of the cleaning service was working alone, cleaning the area around various injection molding machines. The worker approached the robot cage at an injection molding machine, intending to enter for cleaning purposes. Two robots located inside the cage pick, trim and place vehicle bumpers from the injection...
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ship HW gaps
Fire aboard Cargo Ship Chipolbrok Moon (Hot Work Lessons Learned)
​On May 23, 2018, at 0010 local time, a fire was detected in a cargo hold on board the cargo ship Chipolbrok Moon while moored at the Industrial Terminal West in Greens Bayou in the Port of Houston, Texas. Some of the vessel’s 24 crewmembers had completed hot work in that space about 25 minutes before the alarm sounded. The crew manually activated the fixed CO2 fire-extinguishing system in the affected...
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Welding on used containers fatal explosion
At approximately 10:00 a.m. on May 25, 2018, three employees were working for a firm that disposed of waste and operated solid waste landfills. They were working at an oil and gas site. Three tanks were being decommissioned. They had been assisting in containing a spill during the decommissioning. The tanks were moved from the site to the bottom of a hill. There, a worker from a separate company cut...
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Gasoline USTs Explode (Ashland KY 2019)
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The dangers of handling breathing air cylinders (FACE #F2018-10)
On June 24, 2018, a 33-year-old male career part-time fire fighter (Fire Fighter 2) died after being struck in the head by a pressurized compressed-air self-contained underwater breathing apparatus (SCUBA) cylinder. Fire Fighter 2 was working his regular shift at Station 22 and was assisting Fire Fighter 1 and an off-duty captain with the inspection of a lot of 22 used SCUBA cylinders. The SCUBA cylinders...
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EPA EPCRA citations @ food plant after 117 pound NH3 release ($23K)
Respondent is a Wisconsin corporation, with cream cheese and yogurt manufacturing facility. On April 17, 2017, EPA representatives conducted an inspection of the Facility following a reported release of anhydrous ammonia on September 6, 2016, to determine Respondent’s compliance with Section 103 of CERCLA and Sections 302-312 of EPCRA. During the EPA Inspection, Respondent ‘s personnel...
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EPA RMP Citations @ food plant (NH3 & $8K w/ $49K SEP)
Respondent owns and operates a food facility that had greater than 10,000 pounds of anhydrous ammonia in a process at its facility. From the time Respondent first had onsite greater than 10,000 pounds of anhydrous ammonia in a process, Respondent was subject to the requirements of Section 112(r) of the CAA, 42 U.S.C. § 7412(r), and 40 C.F.R. Part 68 because it was an owner and operator of a stationary...
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A little known CAT 1 Flammable Liquid with an IDLH of 10 ppm
To provide a glimpse of what kind of fun I get to have in process safety, I wanted to start a series of chemical profiles of some of the nasty hazardous materials I work with and why so many of my clients are such sticklers for meeting all of the different codes/standards/RAGAGEPS to the letter in the design, construction and maintenance of their process(s).  Let’s face it, some of...
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More background on OSHA's consideration of Control Circuit Devices in lieu of LOTO
OSHA is considering whether to initiate rulemaking to revise its control of hazardous energy standard for general industry. One aim of this RFI is to seek public comment on the modernization of the control of hazardous energy standard without compromising worker safety. OSHA is requesting information from the public on its control of hazardous energy standard to help the agency determine how to best...
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