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39 incidents & 0 updates (9/16/15)
Over 12,500 exclusive unsafe acts/conditions and accident/injuries photos and over 1,300 ppt’s & doc’s from more than 2,797 contributors!   Many THANKS to my NEW and RENEWING “Partners in Safety“ since 8/2015  since 7/2015 since 2008 since 2009 since 2013 – See more at: http://www.safteng.net/index.php/free-section/safety-info-posts/incident-alerts-2011-2015/3966-58-incidents-1-update-9-7-15#sthash.u7LV12Cn.dpuf...
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MOCs and Technology
Each week I get into some really deep discussion regarding Process Safety and it seems that many of these discussions involve changes and whether the change needs an MOC.  So I thought it would be a good discussion point for us here to toss around.  This scenario actually comes out of a 3-year audit I recently conducted and it involves PSM training and changes to e-mail addresses…...
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Forearmed is Forewarned, REVISING the NFPA 704 may make sense!
Written by David Hatch, Professional Process Safety Engineer (LinkedIn Partner).  This is such an AWESOME idea I asked if I could post this at SAFTENG so more EHS professionals could see it and comment on it. The recent events in China highlight the challenges that on & offsite emergency response teams face when tackling an incident at a high hazard facility.  We already have the...
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DHS CFATS - What needs to be done when a facility is bought or sold?
DHS provides two options when a facility is bought or sold. Option 1: The buyer may assume the facility ID and the submitted surveys of the previous owner. This option is possible under the following conditions: … HomeRead More »
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2015 Photo of the Week #37 (Trackhoe Bucket)
 
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2015 Video of the Week #37 (Permit- Required Space Accident - Steam Valve Pit)
This is some AMAZING FOOTAGE of how QUICKLY an entry can go WRONG!  Listen to the worker’s discussing their concerns about entering the pit before the accident occurrs (WARNING – HARSH LANGUAGE).  The Supervisor just orderdd the entrant “to step out for just a minute” when the entrant climbed the ladder and had his head outside the space when the steam was released,...
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PRCS energy isolation methods and locking/tagging
When using Blinding/Blanking or Disconnect and Misalignment as an energy isolation method for your PRCS, do these isolation points have to be secured in their safe position with a lockout lock or tagout tag?  In other words, Can I install a blind/blank and not tag it out in the field indicating that it is an energy isolating device associated with the entry into a PRCS?  Can I roll a spool...
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Deciphering HHC/EHS Concentrations for PSM/RMP Applicability
Recently OSHA rescinded all their previous LOIs regarding how to calculate your HHC in your process when it is NOT in pure form.  Since then I have fielded dozens of phone calls and countless emails asking questions about OSHA’s change and how it impacts their process.  OSHA’s new enforcement policy is as follows: In determining whether a process involves a chemical (whether pure...
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OSHA PSM citations @ food processing facility (NH3 & $71K)
OSHA has cited a food processing facility for 13 serious safety and health violations. OSHA opened an investigation at the company, after receiving a complaint about an ammonia leak. Ammonia is used in the refrigeration process in food production facilities. Inspectors found that about eight pounds of ammonia were released March 3, 2015, from a compressor seal leak at the facility. Emergency evacuation...
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Consolidating two (2) Risk Management Plans into one (1)
I recently came across a client who for whatever reasons had two (2) Risk Management Plans submitted for the same group of buildings, structures, equipment, installations and substance emitting stationary activities which belong to the same industrial group, which are located on one contiguous property, which are under the control of the same person (or persons under common control), and from which...
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Your RMP and Earthquakes, Floods, Tornadoes and Hurricanes
One of the more common errors we come across in RMPs is the listing of earthquakes, floods, tornadoes and hurricanes as “major hazards”.  I can say without hesitation that if your facility is in Omaha, NE that you should not be listing a “hurricane” as a “major hazard” associated with your process.  But you very well may need to list “tornadoes”...
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58 incidents & 1 update (9/7/15)
PAGE UPDATED @ 8:30 am EST.  Links now working.  My apologies for the issues.   Over 12,500 exclusive unsafe acts/conditions and accident/injuries photos and over 1,300 ppt’s & doc’s from more than 2,797 contributors!   Many THANKS to my NEW and RENEWING “Partners in Safety“ since 8/2015  since 7/2015 since 2008 since 2009 since 2013    ...
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