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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

NOTE: Any trade group interested in becoming a partner with SAFTENG for your Member Companies, please reach out, and I can share the plan

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A baseline for Pressure Vessel Safety in the USA
Every once in a while we come across process vessels that are operating well above 15 psi and yet the vessel has no recognized design criteria and is far from being an ASME “coded vessel”.  Most of the time the client is happy we discovered this, but there are those who will always challenge the RAGAGEP mentality.  So it often comes down to the “show me” syndrome and...
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ASSE Safety 2016 - Line Break Presentation
Thanks for everyone’s positive feedback.  As promised here are the files we promised… … HomeRead More »
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2016 Photo of the Week #26 (Superhero EXIT)
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2016 Video of the Week #26 (Overhead Items are NEVER safe)
One of the top items from our process safety audits, PHAs, assessments, etc. is the lack of vehicle protection around critical equipment/infastructure.  Number one target in process plants is overhead piping!  It seems no matter how high we put it, it will get hit.  Already this year we were told that the pipe bridge over the main raod was “high enough” and that no height...
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PSM/RMP Application and NFPA 704 Ratings
One of the top questions I receive is asking about how NFPA 704 ratings play into the application to OSHA’s Process Safety Management standard and EPA’s Risk Management Plan rule.  I hope to clarify any confusion this NFPA 704 application may be causing, as YES – the NFPA 704 does have a role in determining if certain MIXTURES fall under the RMP rule.  However, this...
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EPA RMP Citations @ refinery (Flammables, Toxics & $165K)
Respondent owned and operated a refinery. On March 31-April3, 2014, EPA Region 6 conducted an unannounced, onsite CAA 40 C.F.R. Part 68 and Section 112(r) Partial Compliance Evaluation of the Facility. The refinery submitted a single RMP with covered processes that are subject to Program 3 requirements. The regulated flammable substances that are above the threshold quantities identified in 40...
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UPDATE on OSHA's PSM Revisions (June 2016)
OSHA has started its Small Business Advocacy Review Panel in order to get feedback on several potential revisions to OSHA’s Process Safety Management Program (PSM) standard.  The modernization topics OSHA is considering stem from industry best practices, inspection history, stakeholder comments received in response to OSHA’s 2013 Request for Information and lessons learned from accidents...
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Accident Investigation Principles (DOE)
The basis for conducting any event investigation is to understand the organizational, cultural, or technical factors that, left unattended, could result in future accidents. Guiding concepts may be summarized as follows: … HomeRead More »
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OSHA PSM citations @ food additive manufacturer (Flammables & $180K)
A food additive manufacturer’s failure to handle hazardous materials and respond properly to an emergency led to an explosion that injured four workers, including two contractors who scaled an 8-foot security fence topped with triple-strand barbed wire to escape the fireball.  An OSHA investigation found the business violated process safety management procedures for the handling of hazardous...
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OSHA PSM citations @ cold storage facility (NH3 & $54K)
July 7, 2016 UPDATE – Company is Contesting all citations OSHA has issued nine serious safety violations to a food industry provider of cold storage warehousing and logistical services. A January 2016 complaint investigation found the company violated OSHA’s process safety management procedures for using ammonia in its refrigeration warehouse facility. An investigation by the agency’s...
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100 incidents & 1 update (6/21/16)
  ­­2016 Fatality Tracker Electrical 11 (2015 = 38) (2014 = 55) (2013 = 32) (2012 = 68) Forklift/Aerial 20 (2015 = 48) (2014 = 60) (2013 = 62) (2012 = 52) Mining* 7 (2015 = 21)  (2014 = 401) (2013 = 87*) (2012 = 92*) *ONLY USA Explosions 55* (2015 = 135)  (2014 = 157) (2013 = 194) (2012 = 241) *24 were in the Pemex explosion Cranes 39* (2015 = 28)  (2014 = 20) (2013...
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Accident Causation Models
The Sequence of Events Model This is a simple, linear cause and effect model where accidents are seen as the natural culmination of a series of events or circumstances that occur in a specific and recognizable order. A chain often represents the model with a weak link or a series of falling dominos. This model prevents accidents by fixing or eliminating the weak link, removing a domino, or placing...
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