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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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OSHA PSM citations @ pyrotechnics facility (Explosives & $72K)
OSHA initiated an investigation after learning of two explosions at the pyrotechnic facility on Oct.1, 2015 and issued citations to the employer on March 18 for four repeated, six serious and five other-than-serious safety violations. The repeated citations relate to the employer not: Documenting that safety equipment complies with generally accepted engineering practices for the manufacture and storage...
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EPA RMP GDC citations @ cheese plant (NH3 & $100K)
Respondent operates a facility located in Vermont, where it makes cheese (the “Facility”). The Facility is located in an industrial section of Swanton, Vermont, within approximately 700 feet (0.13 mile) of Route 78, which runs up to the Canadian border, 590 feet (0.11 mile) of the nearest residence, 1,000 feet (0.19 mile) of the Missisqoui River, and within half a mile of the downtown area,...
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OSHA PSM citations @ warehousing and logistics facility (NH3 & $58K)
OSHA initiated the October 2015 inspection following a report of an ammonia release (apparently during a manual purge of NH3) at the warehousing and logistics company. The agency cited the company for nine serious violations, six for process safety management standards violations, two for not fit testing or providing a medical evaluation of employees before they could wear respirators, and one serious...
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NFPA 59A and Car-Seal Program
As the debate rages on whether an intervening valve can be placed between a relief valve and the vessel it is protecting, I offer up NFPA 59A as another source for the answer YES.  In fact, NFPA 59A (2016) requires either a stop valve or RV tree so that the RV’s can be changed without emptying and degassing the storage vessel. … HomeRead More »
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NFPA 497 flanges
Pipe flanges, screwed connections, fittings, valves, meters, etc. and our Hazardous Locations
When establishing our Hazardous Locations (HAZLOC) we utilize a Recognized And Generally Accepted Good Engineering Practice (RAGAGEP) such as NFPA 497, Recommended Practice for the Classification of Flammable Liquids, Gases, or Vapors and of Hazardous (Classified) Locations for Electrical Installations in Chemical Process Areas or there is also API RP500, Recommended Practice for Classification...
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2016 Photo of the Week #12 (Electrical Fuses)
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2016 Video of the Week #12 (NEVER stand on the top of a step ladder)
WARNING!  Viewer Discretion Advised.  Video shows worker falling off 8′ step ladder and landing hard.  Worker was severely injured.  
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Inside look at OSHA's desired PSM revisions
Potential PSM scope items: Clarifying the exemption for atmospheric storage tanks Removing the exemption for Oil- and Gas-Well Drilling and Servicing Resuming Enforcement for Oil and Gas Production Facilities Covering reactive chemical hazards Updating and expanding the list of HHCs in Appendix A of the existing PSM standard Covering dismantling and disposal of explosives and pyrotechnics under the...
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Use of Aftermarket Replacement Component Parts for NIOSH-Approved Respirators (NIOSH)
Worker safety can be compromised by using replacement component parts or accessories that are not NIOSH-approved for the specific respirator. Although NIOSH-approved respirators are comprised of various component parts, they are approved as a complete unit. The use of components which are not part of the approved assembly results in a respirator that has not been evaluated and certified by NIOSH. This...
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Revised Interim Enforcement Procedures for Reporting Requirements under 29 C.F.R. 1904.39
This memorandum provides updated internal guidance and procedures for the Area Offices to enforce the reporting requirements. Among other things, this memo updates the procedures for the intake of reports from employers, data collection and sorting; and entry of data in the OIS system.  Revised flow charts are provided to help understand the intake process. Revisions in this memorandum include...
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Year One of OSHA’s Severe Injury Reporting Program: An Impact Evaluation (OSHA)
Under a requirement that took effect Jan. 1, 2015, employers must report to OSHA within 24 hours any work-related amputation, in-patient hospitalization, or loss of eye. (The requirement to report a fatality within 8 hours was unchanged.) Injuries may be reported directly to an OSHA field office, to the OSHA toll-free number, or via an online form; details are available at www.osha.gov/report.html....
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EPA RMP GDC citations @ chemical plant (Polyvinyl Chloride (PVC) & $33K)
This investigation began after a 9.6 pound vinyl chloride release from an improperly installed rupture disc (RD). The rupture disk had been improperly installed per original design, and its identification tag had been improperly inserted in the rupture disc holder.  Just last night I posted an incident where a “low pressure” vessel catastrophically failed because it did not...
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