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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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OSHA PSM citations @ frozen food plant (NH3 & $100K, w/ pre-citation settlement agreement)
OSHA returned to a food manufacturing facility and found previously cited hazards had reoccurred, the management of the business took an unusual step and told OSHA the company accepted responsibility for the safety and health hazards and signed a pre-citation settlement agreement with OSHA on Jan. 15.  OSHA cited the business, which manufactures frozen foods sold under several brand names...
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FRESH AIR intakes for a ventilation system need to be from a source of FRESH AIR!
We continue to see the “check the box” engineering when it comes to “ventilation” requirements for processes that fall under PSM/RMP. I have written about the design basis and the many flaws we come across regarding the actual design, but this one is becoming more and more prevalent. I am thinking “space” is becoming less available so facilities are installing their...
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fuses
2016 Photo of the Week #3 (Soft drinks have never been more hazardous to your health)
 
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2016 Video of the Week #3 (Flashpoint, Flamepoint, Autoignition Temperature Demo)
 
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Butterfly valves and relief valve line isolation
This week I participated in an on-line discussion regarding a new “telltale indicator” that is being used in refrigeration processes. A really neat device that will indicate when an RV has lifted; however, I questioned its design and whether or not it could be considered an “obstruction” in the RV vent line. This device has a “paddle” type device that swings when moved by the pressure flowing...
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Temporary Enforcement Policy for Residential Construction Work in Confined Spaces (1/2016)
U.S. Department of Labor        Occupational Safety and Health Administration Washington, D.C. 20210   Reply to the attention of: Jan 06 2016 Memorandum For:  REGIONAL ADMINISTRATORS AND STATE PLAN DESIGNEES THROUGH:   DOROTHY DOUGHERTY, Deputy Assistant Secretary From: DEAN MCKENZIE, Acting Director Directorate of Construction Subject:  Temporary...
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63 incidents & 0 updates (1/14/16)
2016 Fatality Tracker Electrical 1 (2015 = 38) (2014 = 55) (2013 = 32) (2012 = 68) Forklift/Aerial 2 (2015 = 48) (2014 = 60) (2013 = 62) (2012 = 52) Mining* 2 (2015 = 21)  (2014 = 401) (2013 = 87*) (2012 = 92*) *ONLY USA Explosions 1 (2015 = 135)  (2014 = 157) (2013 = 194) (2012 = 241) Cranes 1 (2015 = 28)  (2014 = 20) (2013 = 51) (2012 = 52) Falls 2 (2015 = 76)  (2014...
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Metallurgical Evaluation of a Nurse Tank Cracked Head (Failure was SCC)
The purpose of this project is to analyze a ruptured 1000 gallon NH3 tank to determine the crack initiation site (CIS) and the cause of the tank failure.  On 11/21/2007 it was reported that, “a nurse tank carrying anhydrous ammonia exploded and pieces were found laying in the front yard of a farm just outside of Silver Lake, Minnesota. The driver was taken to the hospital...
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SAFETY NOTICE ON BENCH TESTING OF PRESSURE RELIEF DEVICES (FMCSA)
Recent investigations conducted by the U.S. Department of Transportation, Federal Motor Carrier Safety Administration (FMCSA) on USDOT specification cargo tank testing and repair facilities have resulted in a consistent pattern of non-compliance regarding bench testing of Pressure Relief Devices (PRD). Specifically, cargo tank testing and repair facilities are either failing to bench test PRDs or failing...
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Example of IMPROPER welding on pressure vessel(s)
Catastrophic results can occur when unauthorized repairs are performed on pressure vessels. An improper weld on an anhydrous ammonia nurse tank was a factor in a nurse tank failure that occurred on April 15, 2003, near Calamus, IA. resulting in one fatality and one serious injury. This is a stark reminder of the serious consequences that can occur as a result of a pressure vessel...
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OSHA issues another Hazard Alert Letter regarding EMT's providing medical care
Last week OSHA sent another “Hazard Alert” letter to an employer regarding their practice of using on-site EMT’s to provide care to employees.  In this case, OSHA is again asserting that the EMT’s are performing duties outside their certifications and the purpose of the EMT’s is to avoid recording injuries.   Medical care must be provided or supervised by a healthcare...
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Real Life Accident: Chief Mate Dies From Asphyxiation
from official report from the Dutch Safety Board, May 2015 CLICK HERE (pdf) for full report in English Two days before arriving in port, the Master received cargo documents from the shipper, which included an 11-page material safety data sheet (MSDS) on zinc concentrate. On receipt of the documents a safety meeting was held with the crew to discuss the cargo risks.  During the meeting,...
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