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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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Think you have control of your contractors? We may need to think again…
There’s a reason why both OSHA and EPA have requirements to CONTROL the entry of contractors into our covered process(s), their presence, and their exit from the process.  It is so IMPORTANT, we find two (2) places in the standards that require this kind of CONTROL over contractors who wish to work ON, IN, or ADJACENT to our covered process… (f) Operating procedures…(4) The...
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Material and Energy Balance and "change to facilities that affect a covered process"
One of the most popular PSM requests I get is for an example of a “change to facilities that affect a covered process”.  In this article, I hope to provide an actual example and how a “change to facilities” can affect an ammonia refrigeration facility.  OSHA’s PSM standard states the following about managing changes… (l) Management of change. (1) The employer...
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72 incidents & 1 update (10/11/15)
      Over 12,500 exclusive unsafe acts/conditions and accident/injuries photos and over 1,300 ppt’s & doc’s from more than 2,797 contributors! 2015 Fatality Tracker Electrical 35 (2014 =55) (2013 = 32) (2012 = 68) Forklift/Aerial 46 (2014 = 60) (2013=62) (2012 = 52) Mining* 21 (2014 = 401) (2013=87*) (2012 = 92*) *ONLY developed nations and legal mines Explosions 134 (2014...
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ASME CODE and NBIC CHANGES 2015 EDITION
CLICK HERE for the pdf.  Many thanks to the CALOSHA Pressure Vessel Unit for sharing.
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2015 Photo of the Week #41 (1 step ladder, 1 extension ladder, and 6' of rope = what could possibly go wrong)
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2015 Video of the Week #41 (Power of a SCBA Cylinder)
This is an old steel 2216 psi cylinder!  Today’s fiber wrapped cylinders are HIGHER PRESSURE and weigh less so the response would be more than seen in this video.  SCBA Inspections and Hydro static Testing are KEY to ensuring a SAFE CYLINDER.
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Does ammonia need to be removed from evaporative condenser coils for entry into these PRCSs??
7/7/2020 UPDATE: Found the OSHA Case where an evaporator fan motor bracket failed, causing the fan to fall onto the coil(s) and cause a NH3 release 6/30/2020 UPDATE:  See my video of an NH3 Condenser Tube/Coil failure (Hydraulic Expansion) on my YouTube Channel   In 2012 I attempted to convince you that ammonia evaporative condensers are indeed Permit-Required Confined Spaces.  I hope...
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What it looks like to go from a Level 2 RMP to a Level 3 RMP
The recent change in OSHA’s PSM definition of a “retail facility” is having a large ripple effect all the way across EPA’s RMP rule.  As I wrote about in “How does OSHA’s revised PSM “retail exemption” policy impact my RMP?” this change, thought by many as minor – thus the six-month compliance window for these facilities, is actually...
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EPA RMP citations @ grocer for delayed reporting of ammonia release, risk management, and emergency planning violations ($110K w/ $180K SEP)
A grocer has settled with EPA for alleged chemical release reporting, risk management, and emergency planning violations at its warehouse facility in Seattle, Washington and will pay EPA a $110,200 penalty. The company will also complete a Supplemental Environmental Project which includes ammonia release detection improvements valued at over $180,000. The facility is a distribution center for grocery...
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OSHA's REVISED Field Operations Manual (FOM ) incorporates "employer safety incentive" programs directly into the inspection process
So many of us can recall the 2012 “Letter to Regional Admins” titled Employer Safety Incentive and Disincentive Policies and Practices where OSHA called out “safety incentive” programs that encourage under reporting of accidents.  Then it was merely a “letter” to regional admin(s).  Now the Field Operations Manual (FOM) has been revised in a manner...
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MARPLOT 5.0.2 is now available for download
What’s changed in MARPLOT 5.0.2? … HomeRead More »
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OSHA publishes Confined Spaces: Protecting Construction Workers in Confined Spaces - Small Entity Compliance Guide (OSHA 3825)
This guide is intended to help small businesses comply with the Confined Spaces standard. It addresses the most common compliance issues that employers will face and provides sufficient detail to serve as a useful compliance guide.  It does not, however, describe all provisions of the standard or alter the compliance responsibilities set forth in the standard, which is published at 29 CFR §§...
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