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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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OSHA's Clarification on effective date of SDSs replacing MSDSs
A lot is going on with HAZCOM this year and the biggest activity is the conversion from the old MSDSs to the new 16 section format for the SDSs.  OSHA recently issued a LOI to clarify the the compliance date… Question: When is an employer required to replace their MSDS collection with revised SDSs in order to be in compliance with HCS 2012? Would OSHA take enforcement action against employers...
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Consider the assumptions made during a PHA Facility Siting Assessment (Pipe Bridges)
I recently participated in a PHA for a large flammable liquids process and during the “facility siting” portion of the PHA we took a detailed tour of the process. During which, several significant “impact” hazards were identified. Of course, the long-time engineering manager (40 plus years of fine service at the facility) quickly went to the “it has been that way...
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31 incidents & 2 updates (2/24/15)
  Over 12,000 exclusive unsafe acts/conditions and accident/injuries photos and over 1,100 ppt’s & doc’s from more than 2,782 contributors! 2015 Fatality Tracker Electrical 9 (2014 =55) (2013 = 32) (2012 = 68) Forklift/Aerial 5 (2014 = 60) (2013=62) (2012 = 52) Mining* 8 (2014 = 401) (2013=87*) (2012 = 92*) *ONLY developed nations and legal mines Explosions 68 (2014...
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Ohio Combustible Dust Rule (1301:7-7-13 Combustible dust-producing operations)
(A) Section 1301 General (1) 1301.1 Scope. The equipment, processes and operations involving dust explosion hazards shall comply with the provisions of this rule. (2) 1301.2 Permits. Permits shall be required for combustible dust-producing operations as set forth in rule 1301:7-7-01 of the Administrative Code. (B) Section 1302 Definitions (1) 1302.1 Definition. The following word and term shall, for...
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RMP Facilities in the United States as of December 2014 (Congressional Research Service)
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Region 5 RMP Presentation (one of the best)
 
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OSHA Hospitalization, Amputations Reporting Inspection triggers
OSHA issued a memorandum to its Regional Administrators and State Designees on 12/242014.  The memorandum provides Area Offices with guidance on when an on-site inspection is warranted.  OSHA has divided injury and illness reports into three categories.  OSHA will inspect facilities that report an injury or illness that falls into one of the first two categories and will issue a RRI...
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FLASH FIRE on top of "rig tank" (i.e. frac tank)
A crew was conducting well kill operations on a sweet oil well. A worker was monitoring the return flow to the service rig trough from on top of the rig tank. When the returns became gassier, the return flow was opened to the degasser section of the rig tank and the trough flow was pinched in slightly. The rig manager proceeded to the top of the rig tank stairs where his personal gas monitor immediately...
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Anhydrous Ammonia at Refrigeration Facilities Under Scrutiny by U.S. EPA
This Alert is intended to inform the industry that companies must take responsibility to prevent accidental releases of dangerous chemicals like anhydrous ammonia through compliance with CAA’s Chemical Accident Prevention Program.   Evidence gathered by the U.S. Environmental Protection Agency (EPA) indicates that some refrigeration facilities may be failing to properly manage hazardous...
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Sulfuric Acid into Hydrochloric Acid tank (Unloading Incident)
Over the years I have posted several articles about hazardous materials being unloaded to the wrong tank.  And it seems that each time I do I get several e-mails stating how rare these events are and that I am being an alarmist.  So I thought I would post a section of a PHMSA Investigation Report from an incident where Sulfuric Acid was unloaded into a tank with Hydrochloric Acid.  The...
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2015 Photo of the Week #8 (Pipe Weld)
This was an actual weld that was found during a major upgrade to a process.  The next time someone says “weld inspections” and “certifications” are not necessary… remember this image!  
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A look into what EPA expects in our RMP 3-year audits
Recently EPA issued a Consent Decree in response to a company that had two (2) facilities inspected under the Risk Management Plan Rule (40 CFR Part 68).  The document was much like the many others I have posted here; however, this agreement contained a lengthy audit plan that EPA and the company agreed to as part of the resolution of the inspections.  This material could be viewed as an...
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