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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026). Members of The Chlorine Institute receive a FREE SAFTENG membership. If you qualify, please contact me
NOTE: Any trade group interested in becoming a partner with SAFTENG for your Member Companies, please reach out, and I can share the plan
SAFTENG has:
- Over 19,000 categorized unsafe acts/conditions and accident/injury photos
- Over 1,500 ppt's & doc's in the SAFTENG Library
- Over 5,000 Technical Articles on Process Safety, Emergency Response & OSH topics
- Over 450 videos (those not allowed on YouTube Channel)
Many THANKS to my NEW Members and those who CONTINUE to support SAFTENG:
September 9, 2025
The state FM has been gracious in sharing this information with the SAFTENG community.
Location:
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September 8, 2025
Employee #1, a welder, was inside a double-walled, approximately 5.5 ft in diameter steel tank to perform leak tests. A contractor had installed new stainless steel piping to the 1,000-gal blending tank, and initial use of the tank revealed some leakage where the new pipe entered the bottom of the tank. To perform the leak tests, the contractor applied air at 120 psi to the shell space and used a soap...
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September 7, 2025
It is my professional opinion that “golf carts” need to be managed as a Powered Industrial Truck (PIT). I have seen firsthand three (3) serious accidents resulting in life-altering injuries. We see fatalities like this one several times a year:
https://www.nbcboston.com/news/local/worker-at-nh-storage-facility-dies-after-being-pinned-under-golf-cart/3803079
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September 5, 2025
Many of us do load testing on our cranes and such and rarely do we have a failure. But when things do fail, they do so CATASTROPHICALLY, as shown below when this ship loading/unloading system failed during its load test…
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September 5, 2025
On March 6, 2018, a 49-year-old pipefitter was hit in the chest by a pressurized 12-inch diameter polyvinyl chloride (PVC) pipe during a hydrostatic pressure test of a fire suppression system. The sudden pipe movement was attributed to a pipe joint connection failure in a buried section of the pipeline.
The failure was due to torque shear bolts at the joint connection that were not tightened, which...
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September 5, 2025
Imagine driving a vehicle without a dashboard. No feedback whatsoever as to how well you and the vehicle are performing.
Sure, we can do it, but without feedback on our performance and the vehicle’s, I doubt we’d meet the state’s defined and quantified standards for “safe operation of a motor vehicle.”
Just consider speed as one of the critical safety indicators. How...
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September 5, 2025
Natural gas was released into the basement of the Realty Building and caused an explosion in Youngstown, Ohio, after a member of a scrap removal crew cut into a steel pipeline. Although the cut pipeline had not been marked or otherwise identified as containing natural gas, it did contain gas, pressurized at about 38 psig, which was released into the building and fueled the explosion.
In interviews...
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September 5, 2025
This is not only about a failed pressure test gone bad, but it is an excellent example of how “contributing factors” play a role in accidents. Deviating from the test plan, changing the time frame in which the test is to be conducted due to a noise ordinance, etc., played a role in this multimillion-dollar failure.
A third-party investigation report commissioned by the contractor XXXXXXXX...
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September 5, 2025
The Occupational Safety and Health Administration (OSHA) intends to update the medical evaluation provisions currently required by the Respiratory Protection Standard (29 CFR 1910.134) for filtering facepiece respirators (FFRs) and loose-fitting powered air purifying respirators (PAPRs). This action will be deregulatory and / or burden reducing to employers whose employees wear such devices. This rulemaking...
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September 5, 2025
OSHA updated its agenda page and is saying it will publish an NPRM for the LOTO standard this December.
Recent technological advancements that employ computer-based controls of hazardous energy (e.g., mechanical, electrical, pneumatic, chemical, and radiation) conflict with the Occupational Safety and Health Administration’s (OSHA) existing lock-out/tag-out (LOTO) standard. The use of these computer-based...
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September 4, 2025
WorkSafe BC (British Columbia) is proposing some thoughtful improvements to its Part 6, Substance Specific Requirements, sections 6.116 to 6.132 — Toxic Process Gases. The hazardous materials that this effort focuses on are:
ammonia 7664-41-7
chlorine 7782-50-5
chlorine dioxide 10049-04-4
ethylene oxide 75-21-8
ozone 10028-15-6
sulphur dioxide 7446-09-5
This standard reads much like...
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September 4, 2025
Upon investigation, it was found that an oxygen–acetylene welding setup inside the shipping container leaked, causing the closed shipping container to fill with the highly flammable mixture of oxygen and acetylene. There was also an upright freezer in use, powered by an extension cord running into the shipping container. This energized equipment provided an ignition source for the flammable vapors,...
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