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PRCS Fatality (H2S and CO w/ $204K in citations - ALL contested)
On September 13, 2024, at 7:31 a.m. Employee #1, a 34-year-old, was working inside a 9-foot-deep sewer manhole in Minnesota. The employee was performing a construction task to cement the end of a pipeline, sealing an old sewer line. The employee was NOT wearing a harness or hooked up to a tripod, and was working with another employee who was supervising and handing equipment from outside the manhole....
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Line Break Gone Bad (Pressure)
On February 16, 2022, at approximately 10:00 a.m., Employee #1, 28, was disconnecting a pipe and failed to release the pressure inside the pipe. When Employee#1 removed the screws from the pipe flange, the flange broke off and struck the employee’s leg resulting in a tibia fracture. The employee was hospitalized for treatment. No OSHA citations
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A worker dies cutting a hole in a tank for a level indicator
At 1:00 p.m. on December 10, 2024, Employee #1, 28, was using a torch to heat the steel lid of a tank, intending to cut a hole for installing a level indicator. The flammable gas inside the tank ignited when the torch was applied, causing the tank to rupture. The employee’s lanyard was cut during the incident, resulting in a fall to the ground. He sustained blunt force trauma to the head and...
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PFAS with SRL is NOT designed to protect a worker while on top of MOVING railcar!
At 6:45 p.m. on December 13, 2024, an employee, 33, working as a laborer for a grain wholesale supplier was opening lids on top of rail cars prior to loading. The employee stepped from the catwalk onto the railcars while they were stationary. He was standing on top of one of the railcars with a self-retracting lifeline (SRL) hooked to his harness on one end and the anchor on the trolley on the other....
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What does AI say about the old saying, "three threads showing" for nuts and bolts on our process?
I have this debate regularly with facilities where I find “short-threading” on their flanges/manways, etc. This phrase is from an old pipe-fitters manual, and it’s what I was taught in 1993 when I entered the chemical process industry and PSM/RMP covered processes. Today, “full engagement” is defined at the bolt/nut being FLUSH. So I asked the all-expert in everything...
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Flammable Refrigerant Fatal Explosion (Graphic)
I have railed against these refrigerants and all the code/standard revisions to make them easier to use.  Now, OSHA has adopted the 7th edition of the GHS, and we now have Cat 1A and 1B. These flammable refrigerants fall in the 1B’s because: … HomeRead More »
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ASME 1949, CGA 2.1, and NH3
It not often I come across a 70+ year old PV still in pristine condition. Below is the name plate for this vessel and it carries an interesting code compliance story. As I said, it’s not often to find a NH3 storage vessel this old and because of its age, it carries some SPECIAL PRV exemptions… … HomeRead More »
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Bypass_temp SOP or Car-Seal
Temporary SOP, Car Seals or BOTH?
What would you require for this bypass around a safety critical valve? Temporary SOP, Car Seals or BOTH? The automated valve is the Emergency Shutoff Valve tied to a Hi-Hi Interlock on an above-ground atmospheric flammable liquid storage tank. The LOPC/Over-Fill event occurred because the worker filling the tank was “shorthanded” that day and had to leave the unloading stations...
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low tire pressure
Do you trust your safety data?
Has it been validated? Just because the PLC/Computer says it, we still have to trust it.
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"Pouring Conduit" in my HAZLOCs (Video)
What exactly does this phrase mean, and how is it done? This is a CRITICAL aspect for conduit in our Hazardous Locations (HAZLOC). It is something we should be checking (sampling) in our conduit runs in our HAZLOCs. The video below is by far the best I have ever seen that explains why we “pour conduits” (i.e., it’s the means to seal the conduit so gases or vapors cannot travel...
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KNOW the limitations of your atmospheric monitors!
A former (sort of) client has suffered a serious event simply because they failed to follow the direct reading instrument manufacturer’s WARNINGS. The space being monitored involved NH3. The facility was using the WRONG PUMP and WRONG SAMPLING TUBE! (emphasis by me, and I have removed the brand name from the post) … HomeRead More »
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"Gas Detection" requirements coming to the OH Fire Code (2024 Edition)
The state of OH is currently working on its next revision of the State Fire Code. As in the past, the basis for these revisions comes from the International Fire Code (IFC). One major revision for those in the state of OH will be Section 916 – Gas Detection. This is an EXCELLENT RAGAGEP for anyone wanting/needing to install gas detection systems. Here is what the current IFC requires and...
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