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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026). Members of The Chlorine Institute receive a FREE SAFTENG membership. If you qualify, please contact me
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SAFTENG has:
- Over 19,000 categorized unsafe acts/conditions and accident/injury photos
- Over 1,500 ppt's & doc's in the SAFTENG Library
- Over 5,000 Technical Articles on Process Safety, Emergency Response & OSH topics
- Over 450 videos (those not allowed on YouTube Channel)
Many THANKS to my NEW Members and those who CONTINUE to support SAFTENG:
June 23, 2025
On September 13, 2024, at 7:31 a.m. Employee #1, a 34-year-old, was working inside a 9-foot-deep sewer manhole in Minnesota. The employee was performing a construction task to cement the end of a pipeline, sealing an old sewer line. The employee was NOT wearing a harness or hooked up to a tripod, and was working with another employee who was supervising and handing equipment from outside the manhole....
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June 23, 2025
On February 16, 2022, at approximately 10:00 a.m., Employee #1, 28, was disconnecting a pipe and failed to release the pressure inside the pipe. When Employee#1 removed the screws from the pipe flange, the flange broke off and struck the employee’s leg resulting in a tibia fracture. The employee was hospitalized for treatment.
No OSHA citations
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June 23, 2025
At 1:00 p.m. on December 10, 2024, Employee #1, 28, was using a torch to heat the steel lid of a tank, intending to cut a hole for installing a level indicator. The flammable gas inside the tank ignited when the torch was applied, causing the tank to rupture. The employee’s lanyard was cut during the incident, resulting in a fall to the ground. He sustained blunt force trauma to the head and...
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June 23, 2025
At 6:45 p.m. on December 13, 2024, an employee, 33, working as a laborer for a grain wholesale supplier was opening lids on top of rail cars prior to loading. The employee stepped from the catwalk onto the railcars while they were stationary. He was standing on top of one of the railcars with a self-retracting lifeline (SRL) hooked to his harness on one end and the anchor on the trolley on the other....
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June 23, 2025
I have this debate regularly with facilities where I find “short-threading” on their flanges/manways, etc. This phrase is from an old pipe-fitters manual, and it’s what I was taught in 1993 when I entered the chemical process industry and PSM/RMP covered processes. Today, “full engagement” is defined at the bolt/nut being FLUSH. So I asked the all-expert in everything...
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June 23, 2025
I have railed against these refrigerants and all the code/standard revisions to make them easier to use. Now, OSHA has adopted the 7th edition of the GHS, and we now have Cat 1A and 1B. These flammable refrigerants fall in the 1B’s because:
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June 22, 2025
It not often I come across a 70+ year old PV still in pristine condition. Below is the name plate for this vessel and it carries an interesting code compliance story. As I said, it’s not often to find a NH3 storage vessel this old and because of its age, it carries some SPECIAL PRV exemptions…
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June 21, 2025
What would you require for this bypass around a safety critical valve?
Temporary SOP, Car Seals or BOTH?
The automated valve is the Emergency Shutoff Valve tied to a Hi-Hi Interlock on an above-ground atmospheric flammable liquid storage tank. The LOPC/Over-Fill event occurred because the worker filling the tank was “shorthanded” that day and had to leave the unloading stations...
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June 21, 2025
Has it been validated?
Just because the PLC/Computer says it, we still have to trust it.
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June 13, 2025
What exactly does this phrase mean, and how is it done?
This is a CRITICAL aspect for conduit in our Hazardous Locations (HAZLOC). It is something we should be checking (sampling) in our conduit runs in our HAZLOCs. The video below is by far the best I have ever seen that explains why we “pour conduits” (i.e., it’s the means to seal the conduit so gases or vapors cannot travel...
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June 12, 2025
A former (sort of) client has suffered a serious event simply because they failed to follow the direct reading instrument manufacturer’s WARNINGS. The space being monitored involved NH3. The facility was using the WRONG PUMP and WRONG SAMPLING TUBE!
(emphasis by me, and I have removed the brand name from the post)
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June 12, 2025
The state of OH is currently working on its next revision of the State Fire Code. As in the past, the basis for these revisions comes from the International Fire Code (IFC). One major revision for those in the state of OH will be Section 916 – Gas Detection. This is an EXCELLENT RAGAGEP for anyone wanting/needing to install gas detection systems. Here is what the current IFC requires and...
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