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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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screwdriver fuse
2013 Photo of the Week #13 (Electrical)
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OSHA's "hydrocarbon fuel exemption” in PSM
OSHA’s PSM exemption of  “Hydrocarbons used solely for workplace consumption as a fuel” is commonly misunderstood and often improperly applied.  In this article I hope to better explain how this exception can be utilized SAFELY and in FULL COMPLIANCE so that both “process safety” and “OSHA compliance” can be fully met.  Let’s start by looking that the fuels...
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A OSHRC decision that will make you scratch your head
This decision from the OSHRC will make you wonder if safety is more about “legal matters” or “common sense safety”.  The fact that a company can use a JLG brand lift to remove and replace 31′ beams weighing 325 pound comes down to the use of clamps vs. no clamps is just crazy.  I think any self-respecting safety professional would question the practice discussed...
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9,400 High Rate Workplaces Receiving OSHA Letters (March 2013)
OSHA has identified and sent letters (letter13.html) to approximately 9,400 workplaces whose establishments are covered by Federal OSHA and reported to OSHA a 2011 “Days Away from work, Restricted work or job Transfer injury and illness” (DART) rate greater than the average rate for their industry.  The letter encourages employers to consider hiring an outside safety and health consultant,...
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OSHA has cited a refinery with repeat, serious and o-t-s violations (PSM $281K)
OSHA has cited a refinery with repeat, serious and other-than-serious violations following the death of two workers at the crude oil refinery. OSHA began its investigation 9/12/2012 following the explosion of a boiler, which killed the employees. The inspection was expanded to include associated contractors and ongoing maintenance activities during a turnaround operation. We need to TAKE NOTICE of...
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EPA RMP Program 2 Citations $5,400 (NH3 Plant)
On April 18, 2012, EPA conducted a compliance inspection of an Ammonia plant to determine compliance with the Risk Management Plan (RMP) regulations promulgated at 40 C.F.R. part 68 under section 112(r)(7) of the Act. The EPA found that the Respondent had violated regulations implementing section 112(r)(7) of the Act by failing to comply with the specific requirements outlined in the attached RMP Program...
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EPA RMP General Duty Clause citations $35,000 (release of H2 from a improperly installed gasket by the manufacturer of vessel - NOT the facility)
This is a very interesting case, as it involved an error by the manufacturer of a new vessel and not the facility; however, it was the facility that was cited the $35K!  On March 26, 2012, there was an incident at the facility involving the release of hydrogen gas to ambient air from a newly installed process vessel. Specifically, the new vessel had a transportation (neoprene) gasket improperly...
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OSHA has cited a chemical facility with 14 safety violations (PSM NEP $63K)
OSHA has cited a chemical facility with 14 safety violations, including chemical hazards found at the company’s facility. OSHA’s September 2012 inspection was initiated as part of the agency’s National Emphasis Program on process safety management for covered chemical facilities. The inspection resulted in $64,665 in proposed penalties. The serious violations, with a $63,000 penalty,...
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Macochee-Tank
Facility Siting 101 - Vehicle Barriers around critical equipment (NH3 Tank Damage from Semi - Photos/Layout/RMP)
A storage tank containing anhydrous ammonia started to leak after it was struck by a tractor-trailer about 6:20 a.m. Monday a few miles west of West Liberty-Salem schools.  A semi-truck hauling floral products attempting to turn around at the anhydrous ammonia distribution site struck a large-capacity anhydrous ammonia storage tank, puncturing a supply line and causing a small leak.  The...
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index.9
30 incidents & 2 updates (3/24/13)
  Many THANKS to my NEWEST and RENEWING Corporate Partners in Safety…   since 2008 since 2010 since 2005 since 1/2013 2013 Fatality Tracker Electrical 7 (2012 = 68)  (2011 = 81) (2010 = 90) (2009 = 100) Forklift/Manlift 12 (2012 = 52)  (2011 = 84) (2010 = 110) (2009 = 88) Mining* 20 (2012 = 92*)  (2011 = 248) (2010 = 480) (2009 = 586) *no...
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What training is REQUIRED for "Incident Commanders"?
This is one of the top emergency response questions we receive each year.  It seems there are some facilities that feel the Incident Command training their personnel receive in their 16-hr Operations Level and 24-hr Technician Level training qualifies those personnel to be an Incident Commander.  The question is… is the training offered in these courses adequate to training a person...
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FDA looking to REQUIRE AED approvals
The Food and Drug Administration (FDA) is proposing to require the filing of a premarket approval application (PMA) or a notice of completion of a product development protocol (PDP) for the following class III preamendments devices: Automated external defibrillators systems (AEDs), which includes the AED device and its accessories (i.e., pad electrodes, batteries, and adapters). A review of Medcial...
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