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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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Testing and Inspection of Bonding/Grounding Systems
The proper installation of bonding and grounding systems is important in the protection of personnel and property. At the time of installation, a resistance test is needed to confirm electrical continuity to ground. Evaluating the maintenance requirements, the bonding and grounding system can be divided into three categories: … HomeRead More »
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Catastrophic Failure during pneumatic pressure test
Jan 26, 2006  – An accident occurred in a factory in Brazil during pneumatic pressure testing with air from pipework around a tank.  There were no blind flanges placed to isolate the pipework to the tank; only the valves were closed. Probably one or more valves failed or were not closed as the tank underwent a pressure test.  As a result, tremendous energy was built up in the tank,...
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Am I required to have an Emergency Action Plan?
In the world of process safety, this is a no-brainer; but in normal manufacturing facilities, the answer can be quite confusing.  Bottom line… if your facility has a PSM-covered process (even an RMP Program 2 or 3 process) we are REQUIRED to have an EAP that complies with 1910.38.  But when we are not a PSM/RMP facility the answer is much harder to come by… … HomeRead...
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Emergency Quench Systems for Polymerization Events
Imagine taking a snowball and rolling it down the side of Mount Everest. As the ball rolls down the mountain, it gets bigger and faster. If we can stop it early in its travel down the mountain, BEFORE it gets to BIG and FAST, we can save the town at the base of the moutain. But there comes a time and place in this snowball’s journey down the side of the mountain where it has gotten TOO BIG...
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OSHA and Santa
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UPDATE - Calling the National Response Center
Who at your place of business calls the National Response Center after your business has experienced a chemical incident.  Not many people have ever had to call this center (luckily!) but if your business ever does have a “reportable release”  a call just like this one MUST BE MADE within 30 minutes after you have determined that the release exceeds the “Reportable Quantity”. PLEASE...
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Static Electricity 101 (Flammable Liquids)
Generating static electricity in flammable liquids involves charge separation that occurs whenever the liquid moves relative to a surface. The process follows a specific sequence: Generation, Accumulation, and Discharge … HomeRead More »
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Nuclear industry's take on HOP's Five Principles
Human Performance Improvement (HPI) is the systematic process of determining desired performance, continually monitoring performance, discovering and analyzing performance gaps, designing and developing effective interventions, implementing these interventions, and continually evaluating the results of improvement interventions within performance monitoring to ensure that the improvement process takes...
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Deep dive into HFE with the NRC's Human Factors Information System (HFIS)
Humans are integral to the safe operation of a nuclear power plant. In the late 1970s, NRC began to focus on protecting and ensuring adequate training of plant staff to perform their assigned tasks. The NRC studied factors affecting performance, such as the effects of shift work on health and whether control room simulators would improve training. As a result of this focus, NRC created the Human Factors...
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Entry into PRCS's protected by a fixed fire protection system
I could have sworn I had already written about this hazard, but I’m guessing it was inside one of my social media groups.  So BUCKLE UP, Buttercup, as this is going to make a lot of folks unhappy.  Question:  Do I have to isolate my fixed fire suppression system protecting my PRCS? … HomeRead More »
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The power of a vacuum (photo)
What happens when you try to pull water out of a tank using a 3HP pump and leave the vent closed … HomeRead More »
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Understanding why "bonding and grounding" may not be enough protection when handling non-conductive flammable liquids
In the world of flammable liquids processing, we have two (2) types of flammable liquids: Conductive Non-Conductive Members can read all my articles on how these flammable liquids get classified as “conductive” vs. “non-conductive. This post is to explain HOW and WHY the traditional “bonding and grounding” used in the transfer of flammable liquids may be inadequate...
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