Bryan Haywood

The ins and outs of PPE training

There was some legal advice given today on a social media site regarding documenting our safety training with sign-in sheets, so if OSHA ever asked for records to show an employee was “trained”, the employer would be able to show the sign-in sheet.  The advice even contained the statement: Your safety training in this respect…...

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LOTO programs and the SECONDARY SECUREMENT of large objects

Today’s MSHA Fatality Report made me wonder how many LOTO programs require the SECONDARY SECUREMENT of large objects, even after the power source that normally moves the equipment has been locked out.  For example, cooling towers and condenser fan blades. I have experienced firsthand a piece of equipment two times involved were very large fan…...

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The Heat Index is a hell of a lot more than simply “what it feels like” outside

The heat index is based on the relative humidity.  When this relative humidity is HIGH, it significantly reduces the ability of our sweat to evaporate off our skin.  This sweating and evaporation process is how our bodies are cooled.  Our Heat-Related Illness Prevention Plan’s “action temperature(s)” MUST be based on the HEAT INDEX – not the…...

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Chlorine Institute has updated its A, B, and C Kit manuals

The Chlorine Institute has updated its A, B, and C Kit manuals with some significant revisions.  Unfortunately, these manuals are no longer free to non-members, but if you utilize these kits in your emergency response program, they are a MUST-have.  Luckily they cost only $40.  Here is a peek at the B-Kit Manual revisions:… Membership...

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Natural Gas Excess Flow Valves on Residental Feeds

Today I saw our local Natural Gas service provider discussing installing an Excess Flow Valve with my neighbor.  So naturally, that caught my ear, so I mossed over to learn more.  It seems that most Natural Gas service providers are offering the installation of an Excess Flow Valve on the feed to homes.  Of course,…...

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Safety Thought of the Week… Administrative Controls form a major part of any hazardous system’s defenses

It has become fashionable to claim that human error is implicated in 80-90 percent of all major accidents. While probably close to the truth, this statement adds very little to our understanding of how and why organizational accidents happen. In the first place, it could hardly be otherwise, given the range of human involvement in…...

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Toxic cultures

I have seen some toxic workplaces. Lessons learned: When things go bad, good people leave, eventually followed by people who thought they could change things but got buried because too many good people left. Those left are toxic people or hostages to their job (usually by their years of service and how much $ they…...

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Are your Volt Meters in a preventive maintenance (PM) program? (Sweating the small stuff)

The last article for my ESRWPs series.  As I have been focused on volt meters and their proper use, this last article will discuss the necessary maintenance on these meters.  Another reason why the meters need to be provided AND maintained by the employer.  Are the meters at your facility in preventive maintenance (PM) program?…...

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Thirty 100-pound batteries charging caused HAZMAT response at Hospital

Did you know that sulfuric acid (H2SO4) based batteries produce Hydrogen (H2) when charging? This is why OSHA requires ventilation (1910.178(g)(2) and “NO SMOKING” signs (1910.178(g)(10) in charging areas. And FYI… H2 is 16X’s lighter than air, so the exhaust needs to be in the roof- not even high up on the wall near the…...

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Volt meter management matters in ESRWPs!

Earlier today, I shared my thoughts on a critical safety step that is often not part of LOTO periodic inspections involving qualified electrical workers.  That article spurred a conference call with a client this afternoon.  That discussion led to the next layer of the proverbial onion being peeled back… Who should be responsible for managing…...

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Qualified Electrical Workers, their means to verify ZES, and world-class safety expectations (Sweating the small stuff)

Scenario: You’re out and about, and you come up on two workers working on a piece of equipment.  You stop and engage the two workers on their energy isolation for their work.  One of the workers operates the machine and has it locked out as part of his end-of-shift cleaning tasks.  The other worker is…...

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Can a business or facility have different safety, production, cost, and quality cultures?

Absolutely they can.  In fact, this is the case in most businesses where we get called to assist with an accident investigation.  These are not SAFTENG clients, but rather a 1-off project to lead the investigation with a referral from a safety agency or a friend of a friend of a friend kind of arrangement. …...

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