Bryan Haywood

FAILURES of true “facility siting” – our “zoning” process is broken and dangerous!

Having spent my entire safety career in chemicals, I have always been amazed when communities rezone and permit housing developments such as apartments/condos with high density populations within spitting distance of chemical/processing facilities and then the city officials are furious when there is an event that causes disruption in these housing developments.  This story is…...

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How much liquid Acetone does it take to create a flammable atmosphere inside a 55-gallon drum?

Years ago, WorkSafe British Columbia (BC) put out a really nice video about a fatality caused by a worker welding on a used Acetone Drum.  Although the video states the drum is a 44-gallon drum, it is in fact a 55-gallon drum.  44 imperial gallons is equal to 52 US gallons – which we call…...

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Jack Rabbit (JR) III Initiatives will focus on Anhydrous Ammonia

The Year 2020 was a trying time, but some exciting news has come out of 2020… Jack Rabbit III is in the works.  The Cybersecurity & Infrastructure Security Agency (CSIA) and the Department of Homeland Security (DHS) have been working on the infamous Jack Rabbit study Phase III since early 2020.  Without question, these Jack…...

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EPA RMP citations @ speciality chemical plant (C3H6O, NH3, C6H13N & $27K)

Respondent is the owner and/or operator of the Facility and has developed an RMProgram accidental release prevention program for the Facility. On July 23, 2019 – July 25, 2019, the EPA conducted an on-site inspection of the RMProgram related records and equipment for the purpose of assessing the Respondent’s compliance with the RMProgram requirements and…...

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Flow Velocities and Flammable Liquids

The major hazard involved with transferring flammable liquids is static build-up due to charge separation with the potential for discharge resulting in fire and subsequent loss of containment. Certain non-polar liquids can be charged while flowing through piping. Detectable and hazardous charges must be expected if the specific resistance of the liquid exceeds 108 ohms…....

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Preparing a process for “opening”

One of the most hazardous tasks that take place within a chemical process is the NON-Routine Opening of the process.  And sadly, there are no RAGAGEPs or OSHA standards that establish minimum safeguards for such hazardous activities.  Which I guess in some ways, is better as it has allowed the industry to establish some really…...

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WA-OSHA’s straight-forward standard language is something we can all appreciate

As we have discussed before, several years ago a governor of the great state of Washington passed a bill that required all the state’s codes and standards to be written in “everyday language” and oh how I love this approach.  Even career safety professionals can struggle to try to decipher what Federal OSHA is really…...

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OSHA updates their VPP Application with NH3 Refrigeration questions

If you’re at a facility where the PSM-covered process involves ammonia refrigeration, OSHA has a few specific questions that would like to ask!  These questions are specific to ammonia refrigeration facilities and will be used to evaluate a facility’s readiness to join the world-class ranks of VPP STAR workplaces.  How would you fare with these…...

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Getting to know your toxic end points

How well do you know your RMP chemicals?  I mean really know them.  One of the top questions we have received in the past several years is asking about the RMP chemicals’ toxic endpoints and why EPA uses mg/L instead of ppm.  PPM is a volume-to-volume or mass-to-mass ratio, whereas mg/l is a mass-to-volume relationship. …...

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Deciphering an IDLH Atmosphere

Almost every safety professional on the planet that works with chemicals, emergency response, and confined spaces knows that the Immediately Dangerous to Life and Health (IDLH) exposure is a game changer!  But so many also struggle with what it means to actually work in an IDLH atmosphere.  In this article, I want to try and…...

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A Double Block and Bleed (DB&B) ARRANGEMENT is different than an API 6D Double Block and Bleed (DB&B) VALVE

I was having your run-of-the-day safety conversation with one of my favorite former OSHA safety engineers and he was quick to point out that one of my articles was not technically “compliant” with OSHA’s 1910.146 requirements when it came to the means we can use to isolate a Permit-Required Confined Space (PRCS).  The means he…...

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It’s the little things that matter with your HAZMAT ventilation systems

Most of us know that a properly designed and installed ventilation system is our FIRST option for controlling hazardous concentrations of flammable vapors, gases, fumes, mists or dust, and volatile or airborne materials posing a health hazard, such as toxic or corrosive materials.  And thankfully, most workstations and areas that need proper ventilation have it…...

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