Chemical Process Safety (PSM/RMP)

Hydrofluoric Acid (HF) Fatality (TNOSHA)

A 50-year-old mechanic was killed when a sight glass at an oil refinery ruptured and engulfed him in hydrofluoric acid.  The incident occurred in an alkylation unit where the acid, a highly hazardous, toxic and corrosive chemical, is used as a catalyst in the process.  The process uses the catalyst to produce higher octane gasoline.

CSB follow-up letter to DOT regarding emergency shutdown systems for chlorine railcars

Please click here to download the CSB follow-up letter to DOT regarding emergency shutdown systems for chlorine railcars.  After investigating two incidents involving uncontrolled releases from chlorine railcars, the CSB issued a safety bulletin, Emergency Shutdown Systems for Chlorine Transfer, in June 2007. At that time, the Board also recommended that the U.S. Department of

PHMSA answers the question… Who regualtes the unloading of ammonia to a process

This response to your letter regarding training requirements under the Hazardous Materials Regulations (HMR; 49 CFR Parts 171-180) applicable to a truck driver who is responsible for loading and unloading hazardous materials from a cargo tank motor vehicle with the power unit attached. Specifically, you are unclear on whether the Occupational Safety and Health Administration

First (1st) Public Review of Standard BSR/IIAR 2-201x, Safety Standard for Equipment, Design, and Installation of Closed-Circuit Ammonia Mechanical Refrigeration Systems (11/22/13 – 1/6/14)

A first (1st) public review of draft standard BSR/IIAR 2-201x, Safety Standard for Equipment, Design, and Installation of Closed-Circuit Ammonia Mechanical Refrigeration Systems is now open. The International Institute of Ammonia Refrigeration (IIAR) invites you to make comments on the draft standard. Substantive changes resulting from this public review will also be provided for comment in a

National Board Report of Violation Findings for Second Quarter 2013

The National Board of Boiler and Pressure Vessel Inspectors has released its Second Quarter Report of Violation Findings for 2013.  The data captures problem areas and trends related to boiler and pressure vessel operation, installation, maintenance, and repair; and also identifies problems before unsafe conditions occur.   This report serves as an important source of

New Edition of Pamphlet 6, Piping Systems for Dry Chlorine, now AVAILABLE (FREE Download)

Revision 16 of this pamphlet includes the addition of a section on fully-lined valves (4.1.9), a more robust section on liquid expansion chambers (5.5), recommendations on plastic pipe selections and discussion on gas permeability under vacuum (9), a caution on pneumatic testing (11.2.2), updated guidance on hydrostatic testing (appendix A, 2.3.1), and addition of a

PHA’s and “previous incidents”

One area that is often overlooked or not applied during process hazards analysis (PHA) is a review of previous incidents.  This is often not done as the process has no reported incidents in the past five years.  We can discuss/challenge that “phenomenon” in a later posting, but I wanted to offer this bit of advice…

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