Chemical Process Safety (PSM/RMP)

Backflow prevention and check valves where hazardous materials could create a hazardous condition

If you are a regular visitor to this site, you know I love to use the International Fire Code, which many states adopt in full or in some “revised” langauge as their “state fire/hazmat code”.  One particular item that garners a lot of questions and comments is the IFC’s requirement that ALL hazardous materials (those […]

Employee Is Killed In Ammonia Overexposure

This fatal incident displays the CRITICAL role of having procedures for responding to leaks, even “small releases.”  1910.119(n) Emergency planning and response The employer shall establish and implement an emergency action plan for the entire plant in accordance with the provisions of 29 CFR 1910.38. In addition, the emergency action plan shall include procedures for

FRC program – Laundering

Having spent my entire career in Flame Retardant Clothing, I learned that improper laundering could render the PPE useless, maybe even hazardous to wear.  In my time, we always had a contractor launder and maintain our FRC.  It was not cheap, but it was necessary to ensure the PPE worked as intended when we needed

Go ahead, tell me I’m crazy… but an FRC uniform provider/laundering contractor is a PSM/RMP contractor

In 2023, I began taking issue with the condition of Flame Retardant Clothing (FRC) being used in REQUIRED areas and tasks.  We see garments that in no way would pass a “routine inspection” per NFPA limitations.  My go to RAGAGEP for this is NFPA 2113, Standard on Selection, Care, Use, and Maintenance of Flame-Resistant Garments

Overfill prevention system was not independent of the Basic Process Control System (BPCS) (UK’s HSE)

A Health and Safety Executive (HSE) investigation into a gasoline overfill of a carbon adsorption vapor recovery unit (VRU) revealed concerns with the design of the VRU. The overfill prevention system was NOT independent of the basic process control system (BPCS).  When the BPCS failed the overfill prevention system also failed. This resulted in loss

PSM/RMP Auditing in the 21st Century

OSHA’s PSM standard is over 30 years old, and EPA’s RMP standards/rule is approaching its 30th birthday fast.  They are so 20th century (LOL)!  This article is about how some of my clients are approaching their 3-year audits required by both standards.  This approach embraces the “audit element” of the process safety management system as

CGA updates 2.1 – REQUIREMENTS FOR THE STORAGE AND HANDLING OF ANHYDROUS AMMONIA

One of my all time favorite RAGAGEPs is the Compressed Gas Association’s (CGA) 2.1 for those who handle anhydrous ammonia.  This year, they published the 7th Edition, and they made it even better.  Unlike so many RAGAGEPs, the CGA embraced the practice of “Continuous improvement” and really did a nice job with their additional explanations

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