Chemical Process Safety (PSM/RMP)

Structural failure leads to NH3 LOPC event and 16 employees treated and 3 hospitalized

At 4:45 a.m. on July 29, 2018, 16 employees were operating vegetable packaging equipment and performing material handling activities at a vegetable processing facility that used ammonia refrigeration. A fan unit for an evaporative condenser unit fell onto the condenser coil due to the structural failure of a motor bracket. While falling, the fan cut

BLEVE #1 (2020)

This video was shared with me from outside the USA.  The audience certainly does not understand what they are witnessing or they would not be watching so closely.  Although we can not see the fire impinging on the vessel, we can see the RV discharge has ignited.  Then after a few moments, I’m told this

Pressure testing for individual piping system components (an official interp)

This is NOT my personal interpretation of this ASME B31.3 “leak testing” requirement(s), but it is the official position of the Alberta Canada pressure equipment safety authority.  I share this as another “official” explanation of what ASME B31.3 requires in terms of pressure/leak testing and this regulatory agency’s interpretation of how they read this critical

Have you granted your local Fire Department access to your Ammonia Machinery Room on a 24/7/365 basis?

This little matter always leads to an energetic discussion during our Emergency Response assessments/planning exercises.  But most states have a state code that will read something like this… Access to refrigeration systems having a refrigerant circuit containing more than 220 pounds (100 kg) of Group A1 or 30 pounds (14 kg) of any other group

Small cracks grow up to become big cracks and big problems (NH3 direct expansion chiller)

A new direct expansion chiller was installed at an ice arena to replace an existing chiller. After almost 20 weeks of service, an ammonia leak was detected, which released ammonia into the machinery room. The low level (25 ppm) ammonia alarm sounded and the ventilation system was activated to continuously evacuate vapors to the outdoors

EPA publishes the FINAL RMP Rule (Rescinded Amendments)

The Environmental Protection Agency (EPA) has revised regulations designed to reduce the risk of accidental releases of hazardous chemicals. These regulations are part of the EPA’s Risk Management Program (RMP), which the Agency established under authority in the Clean Air Act and recently amended on January 13, 2017. After a process of reconsidering several parts

EPA’s RMP – Quantity of a substance in a mixture or solution toxics with listed concentration (Conc >20% Aqua Ammonia)

In EPA’s RMP standard there are four (4) TOXIC substances which have listed concentrations: Hydrochloric acid 37% or greater Hydrofluoric acid 50% or greater Nitric acid 80% or greater Ammonia 20% or greater If we have any of these four (4) substances in solution AND their concentration is LESS THAN (<) the listed concentration, we

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