Hazardous Materials

Is Chlorine a “Highly Toxic” or just a “Toxic” HAZMAT?

Once again I go to the well that just keeps on giving guidance… the International Fire Code (IFC). And again I do this as OSHA nor EPA have any standards for Chlorine when the amount is below the 1,500 pounds for OSHA’s PSM standard to apply. Of course, there is EPA’s RMP General Duty Clause,…...

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The difference between and “inspector” and “examiner” (ASME B31.3)

Under ASME B31.3 (Process Piping), the roels and requirements for an Examiner are distinctly different from those for an [Owner’s] Inspector. While the Inspector represents the owner and audits the work, the Examiner represents the manufacturer, fabricator, or erector and is the person actually performing the quality control examinations—including visual inspection. Because ASME B31.3 classifies…...

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Top HAZMAT Violations (2018)

  Violation Code Violation Description # of Inspections # of Violations % of Total Violations # of OOS Violations OOS Percent 1 177.834A Package not secure in vehicle 3,154 3,277 9.71% 3,138 95.76% 2 107.620B No Copy Of US Dot Hazardous Materials Registration Number 2,269 2,269 6.73% 3 0.13% 3 177.817E Shipping paper accessibility 2,150…...

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2018 IFC addresses pallet storage

Way back in the early 1990’s I learned a valuable lesson the “hard way,” and to this day, facility siting means something altogether different than how most view it.  Those that work with me know I hate having combustibles such as empty pallets around chemical processes, especially flammable processes.  But even non-flammable processes, such as…...

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The 2018 IFC addressed Refrigerants with Lower Flammability Hazards

EPA has begun limiting the use of refrigerants that have high global warming-potential properties. The refrigerant manufacturing industry has responded by developing a number of replacement refrigerants. One of the characteristics of most of these products is that they are minimally flammable as compared to other flammable refrigerants. Different protection schemes exist for lesser risk…...

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2018 brings some significant changes to our Fire and HAZMAT codes

In the 2018 edition of the International Fire Code (IFC), which is the code, most of the states revise and adopt in some format.  As I have said for nearly 20 years now, this fire code is an EXCELLENT resource for those looking to improve their design and construction of their processes that handle hazardous…...

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The power of compressed gases (Ammonia Cylinder Video)

This video is an excellent demonstration of the power within a compressed gas cylinder.  This was an ammonia cylinder; actually, one of the more tamer compressed gases (as far as energy goes) of HAZMATs in cylinders.  But look at the damage to the side of this shipping container – peeled open like someone used a…...

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Module of 25 horizontally-mounted high-pressure gas cylinders loaded with 240 kg of compressed Hydrogen, UN1049, caught fire

On February 11, 2018, about 1:15 p.m. a module of 25 horizontally mounted high-pressure gas cylinders loaded with 240 kilograms (kg) of compressed hydrogen, UN1049, caught fire while being transported. The incident occurred on Golden Springs Drive, near South Brea Canyon Road, in Diamond Bar, California.  About 120 kg of the hydrogen was released from…...

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Safety Alert No. 328: Gas Release Hazards Identified by BSEE

The Bureau of Safety and Environmental Enforcement (BSEE) recently conducted a review of the latest compliance and incident data to identify safety trends throughout the Gulf of Mexico. The analysis pointed to a potential risk associated with gas releases. During the timeframe reviewed, thirty-one gas release incidents were reported to BSEE by fourteen unique operators…....

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Line Break gone bad (Natural Gas)

Those who practice “process safety” are all too familiar with “Line/Equipment Opening” safe work practices.  Although there is NO formal OSHA standard, nor even a RAGAGEP on this extremely hazardous task, we should consider implementing a “permit” of some type to manage the risks associated with opening any pipe, line, hose, equipment that handles a…...

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Are safety cans actually required for dirty (i.e. oily/solvent laden) rags?

Well, since I am writing about it, you have probably already know the correct answer.  But where does this requirement originate?  OSHA Standard(s), OSHA’s General Duty Clause, EPA standards, or… Yep, you guessed it – the International Fire Code (IFC).  Granted, the IFC is not heavily enforced BEFORE accidents, but most states have adopted the…...

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