Safety Info Posts

IBCs and their role in significant flammable liquid and environmental events

I have probably posted more than two dozen reports and videos showing the hazards associated with Intermediate Bulk Containers (IBC), almost all associated with flammable liquids.  In September 2019, a facility in Rouen, France, experienced a catastrophic event involving IBCs containing flammable liquids.  It was just a reminder of the hazards and level of risks […]

Why OSHA standards are NOT PSM RAGAGEPs (overfill protection)

We have discussed this before; there is a significant difference between Recognized and Generally Accepted Good Engineering Practices (RAGAGEPs) and OSHA’s minimum performance compliance standards.  OSHA standards may be adequate when quantities of the hazardous material(s) are managed at a lower inventory level; however, once those inventory levels exceed the PSM/RMP threshold, the old minimum

Process Venting to a “safe location” (Part II)

Last month I posted Exhaust Ventilation for Flammable Atmospheres and “Safe Locations” to explain the hazards of not controlling our flammable vapors associated with the required exhaust ventilation.  I received several comments and questions on that article regarding the normal process of venting hazardous materials and how to best define a “safe location” for these

Static Electricity Incident Review (NFPA 77 Report)

NFPA’s Fire Protection Research Foundation completed a project to identify, summarize, and analyze static electricity incidents. A summary of the current provisions in NFPA 77 are provided and existing knowledge gaps were identified. This report assists the NFPA 77 Technical Committee on Static Electricity and others in the fire protection and life safety industry. The

EPA RMP Citations @ plastics material and resin manufacturing facility (1,3-Butadiene & $118K w/ $386K SEP)

SAFTENG NOTES:  Interesting citations… GDC on “Opening process equipment” and GDC on LEL detector(s) locations The Respondent operates plastics material and resin manufacturing processes at the Facility that produces polymers used in various applications and products, meeting the definition of “process “as defined by 40 C.F.R. § 68.3. The Respondent produces, processes, handles, and stores

EPA RMP Citations @ Organic Chemical Manufacturing facility (VA, EO, NH3, CH4 & $36K w/ $99K SEP)

Respondent has an “All Other Basic Organic Chemical Manufacturing” process at the Facility, meeting the definition of “process” as defined by 40 C.F.R. § 68.3. Respondent has greater than a threshold quantity of Vinyl Acetate, Ethylene oxide, Ammonia, Methane, Propylene, Acetaldehyde, and a Flammable Mixture (” the Regulated Substances”) in a process at the Facility,

EPA RMP Citations @ NH3, Urea, NH4NO3 manufacturing facility (CH4, H2, NH3, Cl2 & $30K)

Respondent is the owner and operator of the facility that produces anhydrous ammonia, urea fertilizer, and urea-ammonium nitrate which are loaded on trucks and railcars for distribution. The Respondent’s Facility chemical processes meet the definition of “process” and “covered process”, as defined by 40 C.F.R. § 68.3. The Respondent’s RMP program level 3 covered processes

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