Safety Info Posts

Containerboard Manufacturer will pay $2.5 Million for Violating Clean Air Act/RMP GDC at its Louisiana Mill

On February 8, 2017, an explosion at the DeRidder Mill killed three contract workers and injured seven others (the “Explosion”). These workers from Elite Welding, LLC (“Elite”), were welding on the cracked intersection of a vertical eight-inch clean condensate pipeline and a three-inch pipeline near the Mill’s 100,000-gallon foul condensate tank. This tank accumulates harmful…...

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Hot Work strikes again! (CSB report)

On August 12, 2016, hot work was being conducted by a contractor at a crude oil terminal on a section of pipe that contained residual crude oil. Using an isolation device, the pipe segment was plugged on both ends by a sub-contractor (hired by the primary contractor). During the welding operation on the inside surface…...

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Safety is a privilege

Safety is a privilege to protect our teams. But you better F’ing respect that privilege and honor it. There is no higher calling than what we get to do day in and day out. If this is a job for you – get the hell out of our way and find something else to spend…...

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Poor Preparation Prior to Hot Work Leads to Fires (BSEE Safety Alert No. 447)

Recently, several fires occurring during hot work have been reported to BSEE. Hot work is any job with the potential to create an ignition source, such as an open flame, sparks, or high temperatures. Examples of hot work include welding, using acetylene torches, and grinding and cutting metal…. Membership Required You must be a member...

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Temporary Equipment as a Potential Source of Ignition on Offshore Facilities (BSEE Safety Alert 449)

Bureau of Safety and Environmental Enforcement field personnel have indicated a need for increased operator awareness when using temporary equipment (TE). Some TE may be a potential ignition source and can range from small items such as portable welding sets to large skid-mounted packages (e.g., temporary generators, air compressors, hydraulic power packs, well-testing equipment, process…...

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EPA’s RMP Emergency Response requirements explained for “Non-Responding Facilities”

In my discussions with SAFTENG members who are Process Safety clients, the question is always asked:  “Where do you get the terms “responding facilities” and “Non-Responding facilities” from?  These are terms used in EPA’s Risk Management Plan rule, and I have said many times in my writings that not every facility is required to have…...

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EPA issues RMP citations @ synthetic rubber manufacturing facility (1, 3-Butadiene and NH3 & $100K)

Respondent has a synthetic rubber manufacturing process at the facility that processes two petrochemicals, butadiene and styrene, and the temperature of the reaction is controlled by anhydrous ammonia. Respondent has greater than a threshold quantity of 1, 3-Butadiene and Ammonia (anhydrous) in a process at the Facility, meeting the “covered process” definition defined by 40…...

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EPA issues RMP GDC citations @ three (3) chemical manufacturing and distribution facilities (Oxidizers and Flammable Liquids & $85K)

Respondent is the current operator of a chemical manufacturing and distribution facilities. The General Duty Clause applies to any stationary source producing, processing, handling, or storing regulated substances, as defined above, or other extremely hazardous substances (“EHS”). EHSs include regulated substances listed pursuant to Section 112(r)(3) of the Act at 40 C.F.R. § 68.130 and…...

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EPA proposing a retention period for Hot Work Permits

The requirement to issue a hot work permit, including documentation of necessary fire protection and prevention measures, is currently in the RMP regulation only for Program 3 processes. Under 40 CFR 68.85(b), “The permit shall be kept on file until completion of the hot work operations.” Under the existing RMP regulations, it can be difficult…...

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EPA’s proposing changes requiring updating RAGAGEPs

EPA initially looks to the latest version of industry codes, standards, and guidelines to determine whether an owner or operator has documented compliance with RAGAGEP under 40 CFR 68.65(d)(2), given that 40 CFR part 68 does not define the phrase “recognized and generally accepted good engineering practices.” EPA believes this application makes sense because the…...

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EPA’s proposed changes to the RMP Retail Facility Exemption

The current definition of “retail facility” at 40 CFR 68.3 is “a stationary source at which more than one-half of the income is obtained from direct sales to end users or at which more than one-half of the fuel sold, by volume, is sold through a cylinder exchange program.” The period of sales to end…...

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EPA considering changing their postion on “Storage Incident to Transportation” in regards to RMP Thresholds

Currently, under 40 CFR 68.3, the term “stationary source” does NOT apply to transportation activities, including storage incident to transportation for any regulated substance or any other extremely hazardous substance.  A stationary source does include transportation containers connected to loading/unloading equipment or used for storage, not incident to transportation. Still, the term “storage, not incident…...

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