Safety Info Posts

Line Break Gone Bad – Maintenance Mechanic Dies After Being Burned by Hot Boric Acid Solution While Removing Pump

In July 2012, a 64-year-old maintenance mechanic at an aluminum foil processing facility died after being exposed to an approximately 180-degree Fahrenheit solution of boric acid and water while trying to remove a recirculation pump from its housing. The pump was part of a boric acid evaporation system. The system took several days to completely…...

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Water hose fails during transfer, killing water truck driver

On August 19, 2019, at approximately 3:00 p.m., a 67-year-old male water truck operator, working as a seasonal employee, sustained severe head injuries when a pressurized water hose burst and he was knocked to the ground. He died two days later from his injury. The victim’s employer was a cooperative of almond growers that provided…...

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Hydrostatic Pressure Test gone bad (49-year-old pipefitter killed)

I have written a lot about the hazards of “pressure testing” piping, and in all of those posts I have stated how much “safer” Hydrostatic Testing is, compared to pneumatic testing. But this fatal accident shows us that even hydrostatic testing comes with fatal risks. During a hydrostatic pressure test of a fire suppression system,…...

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Understanding the PRCS Ventilation table from “AT&T Standard Section 620-140-501” (1976 edition)

The AT&T Standard Section 620-140-501 (often referred to as Bell System Practice, or BSP, 620-140-501), published in June 1976, is a foundational safety document for the telecommunications industry. It outlines the strict procedures for testing, purging, and ventilating manholes and other confined spaces before and during employee entry. Because telecommunications workers frequently operate in underground…...

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Using AI to establish my ventilation rate for a Permit-Required Confined Space entry using OSHA’s Alternative Entry option 1910.146(c)(5) or 1926.1203(e)

I have a 10,000-gallon storage tank that I need to ventilate with forced-air ventilation. My program states I need to achieve at least 7 air changes per hour. What CFM blower do I need to achieve this? This is the question I asked Google Gemini 3.1 Pro, and I’ll be damned, it was SPOT ON!…...

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What would you consider “applicable safety equipment that may be worn during actual respirator use which could interfere with respirator fit” (Sweating the small stuff series)

Bear with me on this, as I know this is getting deeper than most think about Respiratory Protection. But the vast majority of the people I train and fit test are personnel who enter/work in IDLH environments, so I get very picky about my RP practices. OSHA’s long-standing Fit Test Procedures in Mandatory Appendix A…...

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Mechanic dies from oxygen deficiency (12%) in ISO Transport Container

On February 4, 2004, a 23-year-old tank mechanic died from lack of oxygen after entering a chemical transport tank prior to a scheduled inspection. The employer was a longtime Oregon company, based in Portland, specializing in the manufacture and maintenance of transportation tanks. At the time, the firm had 5 factories and 11 sales branches…...

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Worker killed in wood-dust explosion sparked by faulty fuse (Violated Class II, Div 1 Electrical)

On August 11, 2003, a 50-year-old production worker was seriously burned and died 5 days later from a fire that resulted when stored wood flour exploded at a wood-flour mill. The employer is a wood-flour mill that grinds paper-mill waste into a fine powder, and bags and stores it as a marketable product for a…...

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A Department of Public Works Worker and a Volunteer Firefighter Died in a Sewer Manhole (Oxygen Deficiency and No atm monitoring)

In September 2010, a 48-year-old male worker (Victim I) employed by a village Department of Public Works (DPW) and a 51-year-old male volunteer firefighter (Victim II) of the village Fire Department (FD) died after entering a sewer manhole. The manhole was located behind the firehouse. The Fire Chief and a firefighter were called in by…...

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Using an electric grease gun in the presence of Butane/LPG killed a 20-year-old maintenance worker (Flare not used, Butane released to atm)

On September 16, 2024, a 20-year-old male wash bay attendant (victim) attempted to utilize an electric grease gun to apply grease to the rear axle of a liquid petroleum gas (LPG) tank trailer. As the victim activated the grease gun, a spark ignited the butane gas that was actively escaping the cargo tank, instantly engulfing…...

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LNG Tanker Unloading Fatality – Unloading Hose Failure (Driver moved truck 17′)

A 62-year-old technician was killed when an LNG vapor cloud exploded while he offloaded liquefied natural gas (LNG) from a tanker semi-trailer. Heworked for his employer, a natural gas supplier, for about five (5) years. The technician was offloading the trailer at a temporary and mobile LNG transfer station. The trailer belonged to the technician’s…...

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How many of you use the 95th Confidence Interval in your “Data Sampling”?

DISCLAIMER: I am NOT an Industrial Hygienist, so seek help elsewhere if you find this post intriguing. How many of you use the 95th Confidence Interval in your “Data Sampling”? Whether it’s personal sampling, area sampling, or any sampling looking for safety data, do you attempt to achieve the 95th confidence interval? A 95% confidence…...

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