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EPA RMP citations @ food ingredients facility (NH3, H2 & $207K w/ $122K SEP)
Respondent is the owner and operator of a facility that has more than 10,000 pounds of anhydrous ammonia and Hydrogen in processes. Information gathered during the EPA inspection revealed that Respondent uses anhydrous ammonia in the production of food ingredients and produces and stores hydrogen, and therefore, is engaged in a process at its facility. Allegations of Violation COUNT 1 The EPA...
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Contaminated/flammable refrigerant is suspected in refrigerated container explosions
According to reports, thirteen (13) explosions, three (3) of which involved fatalities, occurred over the past ten (10) years, leading to the grounding of hundreds of refrigerated containers worldwide. The causes of the explosions were investigated and thought to have been caused by contaminated or incorrect refrigerant being added to the refrigeration system while it was in service in Vietnam. A...
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How does leadership of health and safety make a difference? (Video)
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Fatal Reffer Explosion in GA (Updates)
It has been 1-month since the tragic death of Greene County Fire Rescue Battalion Chief Chris Eddy in GA while working a semi-truck fire on the side of the roadway. We still have not received any formal information on this event, but there has been some erroneous reporting.  Out of respect for Mr. Eddy, I promised to wait for official word on this accident’s cause and contributing factors....
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Breaking the plane of a PRCS (Flammable atm) w/Video
It is a common question… why does OSHA define entry as… Entry means the action by which a person passes through an opening into a permit-required confined space. Entry includes ensuing work activities in that space and is considered to have occurred as soon as any part of the entrant’s body breaks the plane of an opening into the space. This work took place on a ship in...
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Mechanical Exhaust Ventilation - EMERGENCY SHUTDOWN Switch
A lot of folks recognize the need for mechanical exhaust ventilation in areas where there is a flammable and toxic exposure hazard.  The general rule of thumb for this mechanical exhaust ventilation is 1 CFM per square foot of floor space with at least six air changes per hour.  But there are two (2) other requirements that come into play that many systems do not have: Failure alarm Emergency...
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Fatal Welding Accident - Tanker
1910.252(a)(3)(i) Used containers. No welding, cutting, or other hot work shall be performed on used drums, barrels, tanks or other containers until they have been cleaned so thoroughly as to make absolutely certain that there are no flammable materials present or any substances such as greases, tars, acids, or other materials which when subjected to heat, might produce flammable or toxic vapors....
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Is LOTO a fair barometer to measure management commitment to worker safety?
Way back in 2006, when Dennis retired after a nearly 40-year career with OSHA and came to work with me at SAFTENG, we always traveled together, and he TAUGHT me more about “safety management” during those trips than I had learned in the preceding 13 years in industrial safety. One of the items we discussed was, Is using a facility’s ability to comply with LOTO (1910.147) a fair...
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NH3 Fatality - Working on DOT Container
On April 6, 2024, at 9:30 a.m., a 72-year-old employee of a farm supply wholesaler was working on an anhydrous ammonia tank trailer on the south side of the shop. The employee was located near the tank’s valves and hose. While working on the tank, anhydrous ammonia was released. The employee died from asphyxiation from inhalation of the ammonia. Violations/Penalties Serious Willful Repeat Other Total Initial...
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When "water" is a Hazardous Form of Energy needing LOTO
On February 6, 2024, at 10:00 p.m., an employee, 26, was repairing leaking water on pump equipment without lockout/tagout. While the engine was on, the employee began to unscrew a high-pressure valve nipple. The pressure was not released from the valve, causing it to blow off and strike the employee in the head and chest. He sustained unspecified face, neck, and chest injuries and was killed. Violations/Penalties Serious Willful Repeat Other Unclass Total Initial...
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Pressure Test Gone Bad (HVAC unit)
On November 1, 2022, at 12:45 p.m., an employee, 30, was installing heating, ventilation, and air conditioning (HVAC) equipment at a residential building. When the employee was pressure testing a pipe fitting, an object flew off the HVAC unit and struck the employee in the face and head. The employee was killed by blunt force trauma. On or about November 01, 2022, in the crawl space of Building #...
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Stored energy can be LETHAL
On November 3, 2020, at 1:15 p.m., Employee #1, 55, employed by an HVAC company, was working at a customer’s commercial facility. He was removing a coupler and blind from the intake header of an air dryer. The employee did not first relieve the air pressure from the header. When he loosened the coupler bolts, the coupler and blind were propelled off the header by the pressure release. The...
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