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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026). Members of The Chlorine Institute receive a FREE SAFTENG membership. If you qualify, please contact me
NOTE: Any trade group interested in becoming a partner with SAFTENG for your Member Companies, please reach out, and I can share the plan
SAFTENG has:
- Over 19,000 categorized unsafe acts/conditions and accident/injury photos
- Over 1,500 ppt's & doc's in the SAFTENG Library
- Over 5,000 Technical Articles on Process Safety, Emergency Response & OSH topics
- Over 450 videos (those not allowed on YouTube Channel)
Many THANKS to my NEW Members and those who CONTINUE to support SAFTENG:
May 15, 2026
I took these pics for those who may have never seen a FAILED leak test using a “bubble solution”. We have discussed the “sensitivity testing” using the bubble test method many times, as it’s the most common method. I have been using the brand SNOOP my entire career and highly recommend it. (an unpaid endorsement)
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Chemical Process Safety (PSM/RMP)
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Hazardous Materials
Hotwork/Welding Incident Alerts
OSHA Compliance
May 14, 2026
We have another tragic example of how dangerous hot work is on used (even new) containers when proper precautions are not taken. This event seriously injured the three (3) workers in Ankara, Turkey, in February 2024.
Members can download the video from the video library.
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May 13, 2026
The amount of breathing air consumed during a monthly SCBA functional test (often referred to as the “monthly inspection” or “flow test”) varies slightly by manufacturer and the specific depth of your inspection/testing SOP. However, for a standard 30-minute/45-cubic-foot cylinder, you can estimate the usage based on the required NFPA 1852 checks.
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May 13, 2026
A question I have asked for years, starting back in the late 1980’s when I began wearing SCBAs. I have asked this question to dozens, maybe hundreds of people, way smarter than me, and everyone was stumped. So today I had a lengthy discussion on SCBAs and the question was asked of me again. So I decided to ask Gemini+ and Super Grok. I liked the Gemini+ answers better and have shared it below.
The...
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May 13, 2026
Many may be familiar with “flange jumpers,” or some may call them “bonding jumpers,” that are used to ensure a continuity to ground across a flange with gaskets that act as “insulators”, such as PTFE gaskets. During a recent walkdown of a flammable liquids process, I came across this “jumper”. Design called for “jumpers” on each flange, and...
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May 13, 2026
Respondent operated a facility (the “Facility”) that refines petroleum products using a hydrofluoric acid alkylation process. On June 2-3, 2022, EPA performed an inspection of the Facility to evaluate compliance with the Comprehensive Environmental Response, Compensation and Liability Act (“CERCLA”) Section 103, EPCRA Sections 304-312, and CAA Section 112(r). Based upon the information gathered during...
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May 13, 2026
Respondent is the owner and operator of an ethanol manufacturing facility handling a mixture of hydrocarbon liquids, butane, isopentane, and pentane. Pursuant to 40 C.F.R. § 68.115(b)(2)(i), the entire weight of the mixture shall be treated as the regulated substance when the concentration of each of the regulated substances is 1% or greater by weight of the total concentration of the flammable mixture....
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May 13, 2026
Respondent operated a facility that utilizes anhydrous ammonia to provide cooling capabilities to package, refrigerate, store, and ship cherries and grapes.On September 16, 2021, EPA performed an inspection of the Facility to evaluate compliance with the Comprehensive Environmental Response, Compensation and Liability Act Section 103, EPCRA Sections 304-312, and CAA Section 112(r). Based upon the information...
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May 13, 2026
Yes, I am still on this horse! As I discussed last month, there are a number of chemicals that specifically REQUIRE HRVs on liquid piping. Those are chemicals like NH3, Cl2, and LPG, to name the top three (3). But I have recently read a root cause analysis in which a flammable-liquid piping flange leaked, and it was attributed to “thermal expansion.” I called BS, and this is why…...
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May 13, 2026
I have written over a dozen posts explaining the code requirements for annual inspection/testing of our chemical hoses. But in the world of PSM/RMP, there is another hose that requires annual inspection and testing…
The primary standard requiring fire hose to be service-tested annually is NFPA 1962, Standard for the Care, Use, Inspection, Service Testing, and Replacement of Fire Hose, Couplings,...
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May 13, 2026
I have been having fun using AI to help me create training images. I love doing LOTO training, and I am always challenged on just how little energy it takes to be “hazardous” and how even 0.1 psig can be lethal. (as shown below)
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May 12, 2026
A couple of years ago, in a PHA, I came across a scenario where a “capture device” had quite “the pull” on several small tanks that were NOT rated for a vacuum. As usual, my inquiry was met with the old “this is the way all the other plants were built and they have not experienced any issues“. But I learned about the power of even a small vacuum the hard way in...
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