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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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SNOOP doing what it does best
I took these pics for those who may have never seen a FAILED leak test using a “bubble solution”. We have discussed the “sensitivity testing” using the bubble test method many times, as it’s the most common method. I have been using the brand SNOOP my entire career and highly recommend it. (an unpaid endorsement) … HomeRead More »
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Another fatal HW on used storage tank accident (video)
We have another tragic example of how dangerous hot work is on used (even new) containers when proper precautions are not taken. This event seriously injured the three (3) workers in Ankara, Turkey, in February 2024. Members can download the video from the video library. … HomeRead More »
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How often do SCBA cylinders need to be "topped off" to ensure they stay above 90% full?
The amount of breathing air consumed during a monthly SCBA functional test (often referred to as the “monthly inspection” or “flow test”) varies slightly by manufacturer and the specific depth of your inspection/testing SOP. However, for a standard 30-minute/45-cubic-foot cylinder, you can estimate the usage based on the required NFPA 1852 checks. … HomeRead More...
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Gemini+ answers the mystery behind the 2216 psig cylinder pressure
A question I have asked for years, starting back in the late 1980’s when I began wearing SCBAs. I have asked this question to dozens, maybe hundreds of people, way smarter than me, and everyone was stumped. So today I had a lengthy discussion on SCBAs and the question was asked of me again. So I decided to ask Gemini+ and Super Grok. I liked the Gemini+ answers better and have shared it below. The...
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When you see it... Flange Jumpers for Flammable Liquid & Combustible Dusts Piping
Many may be familiar with “flange jumpers,” or some may call them “bonding jumpers,” that are used to ensure a continuity to ground across a flange with gaskets that act as “insulators”, such as PTFE gaskets. During a recent walkdown of a flammable liquids process, I came across this “jumper”. Design called for “jumpers” on each flange, and...
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EPA RMP/EPCRA citations @ Refinery (HF & $270K)
Respondent operated a facility (the “Facility”) that refines petroleum products using a hydrofluoric acid alkylation process. On June 2-3, 2022, EPA performed an inspection of the Facility to evaluate compliance with the Comprehensive Environmental Response, Compensation and Liability Act (“CERCLA”) Section 103, EPCRA Sections 304-312, and CAA Section 112(r). Based upon the information gathered during...
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EPA RMP/EPCRA citations @ ethanol manufacturing facility (Flammables & $169K)
Respondent is the owner and operator of an ethanol manufacturing facility handling a mixture of hydrocarbon liquids, butane, isopentane, and pentane. Pursuant to 40 C.F.R. § 68.115(b)(2)(i), the entire weight of the mixture shall be treated as the regulated substance when the concentration of each of the regulated substances is 1% or greater by weight of the total concentration of the flammable mixture....
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EPA RMP/EPCRA citations @ food facility (NH3 & $262K)
Respondent operated a facility that utilizes anhydrous ammonia to provide cooling capabilities to package, refrigerate, store, and ship cherries and grapes.On September 16, 2021, EPA performed an inspection of the Facility to evaluate compliance with the Comprehensive Environmental Response, Compensation and Liability Act Section 103, EPCRA Sections 304-312, and CAA Section 112(r). Based upon the information...
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What drives the need for Hydrostatic Relief Valves on piping?
Yes, I am still on this horse! As I discussed last month, there are a number of chemicals that specifically REQUIRE HRVs on liquid piping. Those are chemicals like NH3, Cl2, and LPG, to name the top three (3). But I have recently read a root cause analysis in which a flammable-liquid piping flange leaked, and it was attributed to “thermal expansion.” I called BS, and this is why…...
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Chemical hoses aren't the only hoses needing annual inspection and pressure testing!
I have written over a dozen posts explaining the code requirements for annual inspection/testing of our chemical hoses. But in the world of PSM/RMP, there is another hose that requires annual inspection and testing… The primary standard requiring fire hose to be service-tested annually is NFPA 1962, Standard for the Care, Use, Inspection, Service Testing, and Replacement of Fire Hose, Couplings,...
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Zero Energy State = 0
Another graphic depicting ZES = 0, not 0.1 psig
I have been having fun using AI to help me create training images. I love doing LOTO training, and I am always challenged on just how little energy it takes to be “hazardous” and how even 0.1 psig can be lethal. (as shown below) … HomeRead More »
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The math of a "Small" Vacuum
A couple of years ago, in a PHA, I came across a scenario where a “capture device” had quite “the pull” on several small tanks that were NOT rated for a vacuum. As usual, my inquiry was met with the old “this is the way all the other plants were built and they have not experienced any issues“. But I learned about the power of even a small vacuum the hard way in...
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