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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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Does reuse of a pressure gauge in a different service or location need an MOC?
Not a trick question; however, I bet it made you stop and think for a second.  There are many stories/scenarios involving LOPC events where a pressure gauge was not maintained or not read properly.  This year we got involved in an LOPC event and testing done on the critical pressure gauge showed it was way off in its reading.  Of course, the gauge was over 20 years old, had never been...
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The 7 Principles of Conservative Decision-Making
It is important to have a systematic and exhaustive decision-making process in place. While it applies especially to strategic levels, it can be adapted to all levels, because trade-offs must be made everywhere within organizations. Recognise the existence of and the need for compromise: accept that at every level the company can die in a number of different ways (loss of customers, major quality issue…),...
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The 7 Principles of Safety Leadership
Historically, the job of a manager has consisted of planning, doing, checking, and acting – the famous PDCA cycle taught in management schools. But tomove towards an integrated safety culture, the role of managers now extends beyond this cycle: they influence and inspire safer behaviors from theirteams. The involvement of managers is essential since they set the tone: it is they who mobilize everyone. ...
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The effect of wearer stubble on the protection given by Filtering Facepieces Class 3 (FFP3) and Half Masks (UK HSE)
HSE Inspectors routinely come across workers with various degrees of stubble growth using respiratory protective masks despite guidance to the contrary. This research studied the effect of 0-7 days stubble growth on the protection given by FFP3 filtering facepieces and half masks.  Fifteen male volunteers took part, each testing four masks. For most, three different designs of FFP3 and one-half...
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Trust and Credibility in the workplace begins and ends with safety
We hear a lot about the significant role trust and credibility play in a safety effort within an organization looking for a step-change in safety performance and culture.  I agree with this; however, I take a different view of how this all plays out.  If an organization is struggling with trust and credibility in safety, I believe it is simply a reflection of the lack of trust and credibility...
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Taking a different approach in Incident Investigations and Behavior-Based Safety Process goes a long way in building trust and credibility in safety
Building trust and credibility in safety does not require some special effort. It just requires a constant message that is backed up with constantly reinforced behaviors from management/leadership. Some may call this “Walking the Talk”; but we have to ensure the TALK is correct before we walk it! There are two (2) big pieces to a Safety Management System that not ONLY do they usually NOT...
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Unloading/Loading HAZMATs without a "qualified attendant"
I have said this many times… one of the most hazardous tasks that can take place on industrial property is the loading/unloading of hazardous materials.  So many things can go wrong and with the quantities being handled, hazards can get out of control quickly.  So DOT has seen fit to require a “qualified attendant” during the loading and unloading process.  However,...
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Motive Power Removed
Transportation Containers and PSM/RMP
I took this photo as part of an investigation to assist a potential new client in their defense against an OSHA citation.  This setup is exactly what OSHA took issue with.  A DOT container “dropped” and was being used as a “storage tank” since its motive power had been removed. This practice caused the PSM threshold for flammable liquids (e.g. 10,000 pounds) to be...
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Defending H. W. Heinrich's work... critical role employees play in THEIR safety process
Here Heinrich speaks to the critical role employees play in THEIR safety process. This is where he speaks to keeping interest in safety high and how businesses should go about doing this. He points to employee participation as the critical piece of this effort. “Of course, keeping guards in place is but one of the many phases of industrial-accident prevention in which the work of creating and...
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The role of Senior Management in Process Safety
The folks “up north” are miles ahead of OSHA and EPA process safety standards in one simple but HUGE difference… Process Safety Leadership for Senior Management.  This standard, not fully embraced by all provinces within Canada, is something that OSHA and EPA should consider adopting in their efforts to revise their compliance standards.  This 2022 revision of CSA Z767:17...
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Canada got it right with their Process Safety standard (CSA Z767:17) - Human Factors
CSA Z767 stipulates that human factors must be considered in risk identification and quantification.  In doing so, the design of operator process/equipment interfaces with written guidelines and procedures, staffing levels, and the working environment (noise, vibration, lighting, temperature) should all be considered from the perspective of their effect on both the levels of protection (line of...
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Which do we want to be in safety: Coach or Referee?
After seeing all the complaints online about the referees in this weekend’s NCAA Women’s Championship game I was reminded of how too many safety pros take on the role of “referee” rather than a “coach” at their facility. It is a mistake made by many younger safety pros who do not have a mentor in their careers and trust me, the people who should OWN SAFETY are more than...
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