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UPDATE on Criteria for selecting alternative release scenarios (4/2023)
As part of the hazard assessment, owners and operators of Program 2 and Program 3 covered processes must identify and analyze alternative release scenarios (40 CFR §68.28). What criteria should be used when selecting an alternative release scenario? … HomeRead More »
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Another tool to measure the maturity of a Safety Management System
I love using these tools to help identify where a client is at in their maturity level within their safety efforts.  … HomeRead More »
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Defending H. W. Heinrich's work... Is Heinrich the father of SIF as well?
If you thought SIF was a new concept, well it is relatively new – Heinrich discussed the concept in his 1931 and 1941 books… “Undoubtedly a healthy condition exists when attention is concentrated upon the prevention of fatalities and serious injuries. This work should not be neglected, but the general problem will be more speedily solved if the causes of the accidents that produce...
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Just common sense?
As human beings, we may think that we know what is good or bad in terms of human characteristics. However, common sense does not allow us to answer questions such as:   ➡ For how long can an operator remain vigilant in front of a screen where not much is happening?➡ How can we design screen layouts that make it easier to detect when a reading is deviating from the norm?➡ Why do operators on a...
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Defending H. W. Heinrich's work... Responsibility lies first of all with the employer
“What further is there to say, except that the responsibility lies first of all with the employer. If he has an earnest desire to reduce the frequency and cost of accidents, if he recognizes his responsibility for the safety of his workers, and if he is aware of the fact that methods of achieving safety are analogous with methods of controlling production, he will exercise his prerogative and...
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Using the UK's Data Maturity Assessment Scale to assess the maturity of our safety culture
As you probably know by now, I LOVE metrics in safety.  I was raised in industrial safety/process safety by some great leaders and mentors who taught me that everything in safety must be defined and quantified.  They also taught me that anything and everything can and most likely will be manipulated at some point in time.  This is why a functioning SMS is so critical, as all SMSs should...
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The role of the safety pro(s) within an organization
Building on my post from this weekend, discussing the three (3) pillars of Safety: Technical Safety SMS HOF/HOP I wanted to share something I created for a client that needed to frame up the role of a safety professional within their organization.  As in many immature safety cultures, safety people and even degreed, trained, and certified safety professionals can take on roles that DAMAGE the...
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Defending H. W. Heinrich's work... Definite causative factors lie directly behind the occurrence of unsafe acts
“Little difficulty is experienced in correcting the mechanical hazards, but the correction of unsafe acts will remain troublesome unless there is a better understanding of the reasons or motives that permit these unsafe acts to occur. The purpose of this discussion is to point out that definite causative factors lie directly behind the occurrence of unsafe acts, that they are few in number, practicable...
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Safety culture and the pillars of safety
My approach to world-class safety is summed up in a single image (ICSI)
To improve safety performance, coherent action is required in three (3) areas: technical aspects, safety management, and human and organizational factors These different “pillars” all influence the “culture of safety” within an organization. It should be emphasized that, in any given organization, safety priorities have undergone several phases of chronological development, with each...
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Safety Thought of the Week... The situation is always unique
“The situation that the worker has to manage is always unique. Even if the prescribed operation is habitual, certain factors are specific to this particular time: the weather conditions, the time and the day of the week, the state of the upstream or downstream facilities, the equipment to be used, a maintenance technician nearby, the team not being made up of the usual members, a change in procedure,...
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Paddle Blind
Reading blinds and blanks identifiers (ASME B16.48)
Many organizations use blinding/blanking as their main means for isolating a Permit-Required Confined Space.  But a number of years ago, an unqualified operator mistook a “Paddle Spacer” for a “Paddle Blind,” thus leaving the flammable gas pipe to the PRCS improperly isolated.  There is a very distinct way to tell these two in-line devices apart from one another –...
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ASME B107.300 establishes the safety requirements and limitations of use for torque wrenches
One of my favorite topics to discuss during hazard analyses, incident investigations involving LOPC, and audits are the use of torque wrenches.  These wrenches play a critical role in process safety, yet they may be among the top 5 abused and misused tools in the mechanic’s toolbox.  And sadly, many still wish to argue that torque wrenches are not required in process safety, regardless...
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