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EPA RMP & EPCRA citations @ beet sugar manufacturing facility (SO2 & $71K)
Respondent owns and operates a beet sugar manufacturing facility. … HomeRead More »
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The Silver Medalist for the number of "would-be-rescuers" (Water Valve Pits are PRCSs)
NOTE: this incident happened long BEFORE OSHA had 1910.146 in place… At about 3:30 p.m. on October 10, 1986, Employee #1, a self contractor, arrived to inspect the sawmill’s fire protection sprinkler system backflow valve located in an underground vault 8 ft deep by 6 ft wide by 12 ft long with a 31 in. manhole opening. At about 4:20 p.m. a truck driver saw Employee #1 laying in 14 in....
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Another example of why breathing air couplings are incompatible with outlets for nonrespirable worksite air or other gas systems (1910.134(i)(8)
A petrochemical refinery was undergoing a turnaround. A contractor crew had been assigned the job of sandblasting the inside surfaces of a reactor vessel (permit-required confined space). Although UNWRITTEN COMPANY POLICY called for the use of air compressors for supplying respirator air, this crew, with the supervisor’s knowledge, had previously used plant air to supply breathing air. …...
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Windshield Washer Fluid contains methanol (some now use ethanol)!
WELDING on USED drums! At 12:00 p.m. on November 5, 2019, Employee #1 was making a small spot weld on a piece of metal. He was performing the weld on a drum of that contained flammable windshield washer fluid. There was an explosive reaction, and the cover of drum hit the employee’s face. Liquid splashed on the employee and was ignited by the explosion. Employee #1’s clothes caught on fire....
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PRCS (Heater Treater) Explosion fatality (Flammable atm & $44K)
At 10:45 a.m. on January 11, 2020, Employee #1, employed by an oil and gas operation company, was overseeing a heater treater welding repair. Employee #2 emptied the remaining fluids in the heater treater. Employee #1 power washed the heater treater to remove any remaining flammable materials and ensure that it was safe for welding. After Employee #1 finished washing the heater treater he notified...
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NH3 Piping in front of Intakes
FRESH AIR intakes for a ventilation system need to be from a source of FRESH AIR! (Part II)
I am not sure what it is about fresh air intake for exhaust ventilation systems, but we should call them “Rodney”, as in Rodney Dangerfield, because they get no respect.  As I said in 2016 and 2018 in my articles: The Ventilation Design Basis begins with our intakes FRESH AIR intakes for a ventilation system need to be from a source of FRESH AIR! Here are two (2) photos of a person...
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EPA RMP citations @ fertilizer distributor (NH3 & $20K)
Respondent owns and operates an agricultural storage, feed, and supply business. On or about August 13, 2019, EPA conducted an inspection of Respondent’s Facility to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68. Information gathered during the EPA inspection revealed that Respondent had greater than 10,000 pounds of anhydrous ammonia in a process at the Facility. Respondent...
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Are you making a "proprietary blend" from your chemicals? (NH3 and Nitriding)
Many consumers may have never heard of “nitriding”, but just about every metal component in heavy equipment will go through a “nitriding process” to strengthen the metal.  And it is this nitriding process that many businesses have a HIGHLY CONFIDENTIAL/PROPRIETARY blend for their process.  Seems everyone has a slightly different blend and they hold this recipe near...
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Secondary container labeling, GHS Pictograms, NFPA 704, HMIS, and the dead horse!
It seems that just about every month, even during the COVID Pandemic, we come across a safety professional, 3rd party auditor, and even an OSHA CSHO who will swear on his/her grandmother’s grave that the ONLY acceptable HAZCOM labels in the workplace are those that contain: Product identifier; Signal word; Hazard statement(s); Pictogram(s); Precautionary statement(s); and, Name,...
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IMG 2446
A food pantry, 50% Hydrogen Peroxide, and DHS's CFATS
Today a longtime friend and SAFTENG member shared an article in our FaceBook group regarding a food pantry in TN that accidentally gave out fifty-four (54) 1-gallon containers of 50% Hydrogen Peroxide (H2O2) in their food packages.  Now I have no idea what a food pantry is doing with 50% Hydrogen Peroxide, much less that quantity.  I write a lot about OSHA’s PSM and EPA’s RMP...
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EPA RMP citations @ refrigerated distribution facility (NH3 & $11K)
NOTE: I have posted this inspection because of the level of detail the inspectors went.  There has been a significant shift in the quality of findings from BOTH OSHA and EPA in their process safety inspections.  This EPA inspection team was well aware that the IIAR Bulletins are being phased out and replaced with ANSI/IIAR standards.  The amount was low, but things could have been much...
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Hotwork Fires and Explosions (1998-2018; 589 pages of HW incidents)
NOTE: these are all my Hotwork / Welding related incidents from 1998-2018 Incident Alerts.   You can use your browsers “page search” function to search for specific keywords if you are looking for a specific type of accident.  MANY of the links no longer work, but I always tried to capture the gist of the incident in my summary. I have always tried to scrub company names from these reports...
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