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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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LOTO cable
Lockout with cable/shark leader and identifying the isolation device is under LOTO control
The client has approved this posting as they want to make sure others can learn from their incident.  PLEASE discuss this incident with your teams if your LOTO practice(s) resemble theirs –  what they did was VERY COMMON and I teach this method in all my LOTO courses at process plants.  I have revised my training and written program as a result of this incident, and I hope many...
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EAPs and Procedures to be followed by employees who remain to operate critical plant operations before they evacuate (1910.38(c)(3))
If there is one common finding in our PSM/RMP audits it is this single requirement for employees who remain to operate critical plant operations before they evacuate.  And when we attempt to explain what is actually necessary to just meet 1910.38(c)(3) we are oftentimes met with downright hostility.  It is rare these days that anyone needs to stay behind, but I would say about 25% of the...
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EPA EPCRA/CERCLA citations @ vegetable oils and fats facility (NH3 release & $36K)
Section 304(a) of EPCRA and the regulations found at 40 C.F.R. Part 355, Subpart C, require the owner or operator of a facility at which a hazardous chemical is produced, used or stored, to immediately provide notice to the State Emergency Response Commission (SERC) and the Local Emergency Planning Committee (LEPC) as described in Section 304(b) of EPCRA, when there has been a release of an EPCRA extremely...
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Which RMP facilities must develop an Emergency Response Program?
The risk management program regulations require the owner or operator of a covered stationary source to develop and implement an emergency response program as described in 40 CFR §68.95, which must include an emergency response plan, emergency response equipment procedures, employee training, and procedures to ensure the program is up-to-date. Do all facilities subject to the risk management program...
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Can the partial pressure exemption be applied to formaldehyde solutions?
Formaldehyde is not specifically listed with a concentration cutoff, but is listed with the qualifier “solution”. Can the partial pressure exemption be applied to formaldehyde solutions? … HomeRead More »
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Types of Information Relevant for Response Planning (RMP 68.93(b))
The Risk Management Program emergency response coordination activities require the owner and operator of a stationary source to provide to the local emergency planning and response organizations: the stationary source’s emergency response plan if one exists; emergency action plan; updated emergency contact information; and any other information that local emergency planning and response organizations...
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EPA RMP citations @ Chlor-alkali manufacturer (Cl2 & $87K)
On August 18, 2018, the EPA issued to Respondent a Notice of Potential Violation (“NOPV”), providing notice that the EPA found that Respondent had potentially committed the alleged violations described in Section V of this Agreement and providing Respondent an opportunity to confer with the EPA. On February 14, 2019, representatives of Respondent and the EPA discussed the August 18, 2018, NOPV. ...
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ERG 2020 Mobile App is now available
The Pipeline and Hazardous Materials Safety Administration (PHMSA) has developed a free, mobile web app of its Emergency Response Guidebook 2020 (ERG). The new safety tool provides the nation’s emergency responders with fast, easily accessible information to help them manage hazardous material incidents. This software is available from the Apple iTunes store for iPhone, and from the Google Play...
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Process Safety and our primary containment systems
A wise plant manager told me this in my first year in the petrochem industry.  I am paraphrasing When it comes to our primary containment systems (he was speaking to piping in this discussion) – if it is not done darn near perfect, all we have to do is wait a while and bad things will just begin happen.  But when it is done darn near perfect (as required by ASME B31.3) AND we have the...
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OSHA Fire Brigades and their management program(s)
OSHA does not mandate that employers establish fire brigades; however, if they do so, they must comply with the provisions of the Fire Brigades Standard. The provisions of the standard, including the paperwork requirements, apply to fire brigades, industrial fire departments, and private or contract fire departments, but not to airport crash rescue units or forest firefighting operations.  Paragraphs...
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RMP Emergency response coordination activities effective date
As I stated last week and posted my updated RMP Audit Checklist ER questions, the RMP ER coordination activities should be at least in your “planning/discussion” phase with your off-site responders/resources.  Even though 68.10(b) states that compliance with these activities must be completed by March 14, 2018 and the fact that the amendments did not become effective until September...
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Anhydrous Ammonia, nitrification inhibitor, and EPCRA Sections 311 and 312 reporting
Back in December 2017, I wrote an article explaining how this new nitrification inhibitor in the ammonia fertilizer industry would impact the facility’s PSM/RMP programs.  I received a lot of questions and nasty grams from that article, but one thing I forgot to mention is how this new “blending” operation changes the retail locations EPCRA Sections 311 and 312 reporting. ...
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