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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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NFPA 350, Guide for Safe Confined Space Entry and Work Updates/Revisions
Today, the NFPA adopted some interesting revisions to their NFPA 350, Guide for Safe Confined Space Entry and Work.  One item that many may find interesting is 8.6.5 Pipes and lines that run through a confined space… Here are the most notable updates/revisions: Non-Members can find the changes Here. … HomeRead More »
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Updated PSM/RMP Audit Checklist with EPA Emergency Response updates
For SAFTENG clients and members, I have updated my PSM/RMP audit checklist (the old OSHA PQV checklist) with EPA’s most recent amendment regarding the Emergency Response requirements for Responding and Non-Responding facilities.  Keep in mind that these new requirements are “officially” ONLY required when the facility is an RMP facility; if the process(s) is ONLY covered by OSHA’s...
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Eyewash and safety shower inspection and testing needs to meet ANSI/ISEA Z358.1‑2014 (R2020)
This standard requires weekly activation and annual comprehensive testing to ensure the equipment is functional and accessible and provides tepid water for emergency use. Inspection and Testing Requirements … HomeRead More »
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Bolted Flanges - torque with dry/rusty bolts (Video)
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Bolted flanges - sweat the small stuff (LPG Jet Fire)
One (1) bolt on a five(5) bolt flange was left loose by just one full turn and we have a small release of a flammable gas… EXCELLENT video by Baker Risk.
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Fatal occupational injuries involving confined spaces (BLS July 2020)
From 2011 to 2018, 1,030 workers died from occupational injuries involving a confined space. The annual figures range from a low of 88 in 2012 to a high of 166 in 2017. Fatal occupational injuries involving confined spaces, 2011-2018 Year 2011 2012 2013 2014 2015 2016 2017 2018 Fatal work injuries 120 88 112 116 136 144 166 148 As documents in a fatal injury work injury case may vary, cases...
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OSHRC vacates fatal PRCS citations involving gasoline tank cleaning (OSHRC said it was "construction work")
The company is a fuel filtration and tank cleaning company. In December 2014, an employee was found unresponsive and later died from gasoline inhalation while cleaning tanks at a construction site in Daytona Beach, Florida. Following the incident, OSHA conducted an inspection and issued an 11- item serious citation for violations of 29 C.F.R. § 1910.23(a)(6) for failure to guard an open manhole; various...
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Cl2 PPE matrix 2
Routine and Non-Routine process openings and Chlorine
I do a lot of work in Ammonia and Chlorine, from process safety to emergency response, and the one thing I commonly get asked is why do I write so much about ammonia accidents and not so much about chlorine accidents.  Well, to be honest, the vast majority of my chlorine clients are much better at containment than are my ammonia clients and this can be seen on a grander scale by looking at OSHA...
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CI hydrostat design
Are you worried about a hydrostatic relief system discharging an HHC/EHS into an occupied space?
For nearly 25 years I have seen CLOSED relief systems used successfully on a multitude of processes involving Extremely Hazardous Substances (EHS) and for many years I have been proposing they be used in the Ammonia Refrigeration industry.  The leading trade group for ammonia refrigeration has had a long-standing position against the need for hydrostatic relief protection on liquid piping runs....
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Cl2 Relief System
Hydrostatic Relief on piping systems - why so much hate?
We visit this topic once again as I have already spent time with a “former client” who is now in a serious bind with both OSHA and EPA after a significant Chlorine (Cl2) release.  They are a former client as they fired me after a 5-year PHA and 3-year audit a number of years ago.  They hired me because of their frustrations regarding the handling of their Cl2 and their inability...
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hand sanitizer bottle
More COVID-19 safety and OSHA inspections (HAZCOM and Flammable Liquids)
This week I received a call from a client who had yet another visit from OSHA regarding COVID-19 complaints, but this time the CSHO was an experienced safety professional who peeled that onion back a few more layers and thus she was recommending a serious violation of HAZCOM related to the COVID-19 safety program.  What she found and how she found it is something all facilities should be aware...
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Grounding grids for emergency transfers of flammable liquids
Back in my HAZMAT days, we did a lot of transfers from damaged containers to proper containers to mitigate the release of hazardous materials.  When the HAZMAT was a flammable liquid, we oftentimes had to construct our own grounding grid.  This was more than not a massive challenge for us as we did this all over North America and the soils differ immensely depending on where we were operating...
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