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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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Pressure Testing GONE BAD (Fire Protection System)
On March 6, 2018, a pipefitter (49) was hit in the chest by a pressurized 12-inch diameter polyvinyl chloride (PVC) pipe during a hydrostatic pressure test of a fire suppression system. The sudden pipe movement was attributed to a pipe joint connection failure in a buried section of the pipeline. The failure was due to torque shear bolts at the joint connection that were not tightened, which was missed...
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PRCS fatality in Flour Tanker Truck (Nitrogen - O2 Deficiency)
On November 19, 2019, an employee was unloading his semi-truck tanker of flour and hooked up a blower hose that is powered from the truck’s transmission. The employee climbed to the top of the tanker while trying to get a better seal and opened the hatch before entering. Emergency Services was contacted and removed the employee’s body, who was killed from asphyxiation. … HomeRead...
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PRCS fatality in Mine Water Treatment valve pit (5% O2 Deficiency w/ Methane @ 15%)
At 2:00 p.m. on November 28, 2017, Employee #1 and a coworker were looking for drainage valves at a mine water treatment pond facility. Employee #1 went down a ladder into a manhole next to one of the ponds to look for the valve. Employee#1 fell off of the ladder as soon as his head got to ground level. He fell into the bottom of the twelve-foot deep manhole and collapsed against a wall. …...
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2019 OSHA Respiratory Protection (1910.134) activity by Industry Sectors
Here is a look at OSHA’s Respiratory Protection compliance activity in 2019 (October 2018 – September 2019). As you can see, OSHA did 1,298 inspections and issued 2,931 citations for a total of $3,808,871 in fines. Here is a quick breakdown of activity: NAICS Code: 33 / Manufacturing was #1 in # of citations with 1,009 NAICS Code: 32 / Manufacturing was #1 in $’s with $1,042,903 NAICS...
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A chicken processor loses its appeal regarding MI procedures (j)(2) and inspections (j)(4)
A chicken processor petitioned for review of a determination by the Occupational Safety and Health Review Commission (the “Commission”) that it violated various regulations of the Department of Labor’s Occupational Safety and Health Administration (“OSHA”). We find no error, so we deny the business’s petition.  The Secretary of Labor (“Secretary”) is charged by statute “with responsibility for...
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Process safety failures led to the fatal Styrene release in India last month
Today, the Indian government released its investigation findings regarding the fatal Styrene release on May 7, 2020, which killed 12 citizens and hospitalized 585 others.  This incident, like the many before it, came about by a number of failures the facility/company made in the management of their Styrene inventory.  In the light of the root causes discussed, the Committee is of the view...
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EPA RMP citations @ polymer manufacturing plant (Flammables & $48K)
PLEASE NOTE this entire inspection citation is based on the facility not having their piping labeled per ASME A13.1 – A13.1-2015, Scheme for the Identification of Piping Systems Respondent is the owner of a polymer manufacturing plant and based on the observations of EPA inspectors during the Inspection, EPA has determined that Respondent has handled and handles a maximum of approximately 70,000...
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Canada is proposing some interesting revisions to their Confined Space standard
In 2014, Part XI – Confined Spaces was identified as a priority for review by the Labour Program’s Occupational Health and Safety Advisory Committee (OHSAC). The OHSAC made up of representatives from the Labour Program and employee and employer groups, conducted an in-depth review of Part XI between 2014 and 2017. The proposed changes are actually more in-line with OSHA’s 1910.146 and 1926.1201-.1213...
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The sad state of Hazard Communications in safety
It’s been 8 years since we have been using the Globally Harmonized System for our Hazardous Communications.  This much-needed update to OSHA’s HAZCOM standard was intended to correct many bad practices and to “harmonize” the USA with the rest of the world.  One of the big drivers for this change was the need to formalize the MSDS/SDS into the 16-section format and...
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NH3 2,100 pound NH3 LOPC event exposes eight (8) workers, one hospitalized ($119K)
On January 27, 2019, 12 employees needed transport to nearby hospitals after a a release of 2,100 pounds of anhydrous ammonia.  OSHA cited the facility for failing to: Equip an ammonia refrigeration system with a pressure relief device as referenced by the manufacturer’s operating manual; Train technicians to use an alternative over-pressure safety procedure to prevent pipes from rupturing and...
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OSHA issues willful and repeat citations for a double fatality PRCS entry into a tank trailer ($497K)
OSHA has cited a container cleaning business for exposing employees to confined space hazards after two employees were fatally overcome by fumes while cleaning a tank trailer. The company faces $497,920 in penalties. OSHA investigators determined that one employee became unresponsive after entering the trailer’s confined space. After a non-entry retrieval system used to rescue the worker failed, several...
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Nitrogen Gas generator for fixed water-based fire suppression systems
Nitrogen… an often misunderstood SAFETY gas that many fear and for good reason!  Imagine you have a flammable liquid that has a Flash-PointP<100°F and you worry about static or other ignition sources causing an event inside your storage container… what can I do to lessen the risk of a fire/explosion in the headspace of my container?  Lower the Oxygen concentration to a level...
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