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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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EPA RMP citations @ chemical manufacturing facility (NH3 & $98K)
Respondent is the owner and/or operator of a facility that uses anhydrous ammonia in its chemical manufacturing process.  EPA conducted an inspection of the Facility on April 13, 2016, to assess compliance with Section 112(r)(7) of the CAA (the “Inspection”) and the regulations at 40 C.F.R. Part 68. Respondent filed an RMP for the Facility with EPA on June 20, 2013, that, among other...
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Figure 1 schematic diagram
Small cracks grow up to become big cracks and big problems (NH3 direct expansion chiller)
A new direct expansion chiller was installed at an ice arena to replace an existing chiller. After almost 20 weeks of service, an ammonia leak was detected, which released ammonia into the machinery room. The low level (25 ppm) ammonia alarm sounded and the ventilation system was activated to continuously evacuate vapors to the outdoors while the location and nature of the leak were investigated. ...
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Why smoking while filling up is NOT a wise choice!
I do not know much about this video, such as where it was shot, was it a set up for demo or real-life.  But the FLIR footage is quite telling as we can see the vapors exiting the fill port.  These days in the USA a lot of stations have a “vapor-recovery” system so I am going to assume this station did NOT have such a system, but I do not know that for sure. … HomeRead...
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Carbon Dioxide (CO2) Delivery FATALITY (Drive-Off)
Bulk CO2 systems are becoming more and more commonplace.  Rather than having the smaller compressed gas cylinders from years back, restaurants are now running their soft drink dispensers off of liquid dewars which is a LOT of CO2.  Add to the mix that restaurants are notorious for having poor hazardous communications programs and YOUNGER workers – this move to increased inventory of...
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EPA publishes the FINAL RMP Rule (Rescinded Amendments)
The Environmental Protection Agency (EPA) has revised regulations designed to reduce the risk of accidental releases of hazardous chemicals. These regulations are part of the EPA’s Risk Management Program (RMP), which the Agency established under authority in the Clean Air Act and recently amended on January 13, 2017. After a process of reconsidering several parts of the 2017 rule, EPA has concluded...
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Safety is like the Wizard of Oz
Most practicing safety professionals in the USA have seen The Wizard of Oz.  This is an excellent movie, and it reminds me of our journey to achieve a safe workplace.  First … the Ruby Red slippers – many managers today state that “safety is #1”, that “our people are our #1 asset”, or “we do not want to see anyone get hurt.”  We should...
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OSHA issues corrections to the Walking-Working Surfaces, PPE, and Special Industries standards
OSHA is issuing corrections to the Walking-Working Surfaces, Personal Protective Equipment, and Special Industries standards. Summary and Explanation … HomeRead More »
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EPA RMP citations @ refinery (Butane and HF)
On November 1 through November 4, 2016, representatives from the U.S. Environmental Protection Agency (“EPA”) Region IX conducted an inspection of the XXXXXXXX refinery. EPA’s inspection was conducted to determine compliance with the Risk Management Program (“RMP”) promulgated under Section 112(r)(7) of the Clean Air Act (“CAA”‘), and the General Duty...
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Triple Fatality in Water Vault (Atmospheric)
I was unable to find an OSHA case file on this; possibly because this was a state-run project.  But I searched under both company’s names and no case file was found.
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Fatal PRCS Lessons Learned (6% Oxygen in muncipal water pit)
On July 2, 1998, Employee #1 entered the underground vault of domestic well #8 to check the aquifer level without first testing the atmosphere. An oxygen-deficient atmosphere existed and Employee #1 died as a result of asphyxia.   OSHA Case File … HomeRead More »
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Fatal PRCS Lessons Learned (H2S in open top pit)
This video, from AsiaWorkSAFE, is about lessons learned due to non-compliance to safe work practices when working in permit-required confined space. Safety procedures must be adhered to at ALL times. If not, the consequences are everlasting and far-reaching.  This incident happened in an open pit with a fixed ladder.  One entrant entered to fix a rope on a valve and was overcome by H2S...
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OSHA answers questions regarding Escape-ONLY respirators (2019 LOI)
Background: The employer has truck drivers that drive in and out of oil/gas refineries. Drivers are provided with a North 7900 series air-purifying disposable mouthpiece type respirator for use as an escape-only respirator. The owner’s manual to the North 7900 Series disposable mouthpiece type escape respirator warns employers to be aware of any physical limitations or illnesses that would preclude...
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