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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026). Members of The Chlorine Institute receive a FREE SAFTENG membership. If you qualify, please contact me
NOTE: Any trade group interested in becoming a partner with SAFTENG for your Member Companies, please reach out, and I can share the plan
SAFTENG has:
- Over 19,000 categorized unsafe acts/conditions and accident/injury photos
- Over 1,500 ppt's & doc's in the SAFTENG Library
- Over 5,000 Technical Articles on Process Safety, Emergency Response & OSH topics
- Over 450 videos (those not allowed on YouTube Channel)
Many THANKS to my NEW Members and those who CONTINUE to support SAFTENG:
May 29, 2019
At approximately 3:15 pm on May 9, 1986, employees started to charge the number 1 line Carbo-Cooler, using a cylinder containing 150 pounds of anhydrous ammonia at 129 psi (room temperature). Employee #1, in an effort to speed the charging process, was running hot water (132 degrees F) over the ammonia cylinder (to raise the internal pressure). Approximately 15 minutes later the cylinder...
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May 29, 2019
A pressure vessel in an ammonia refrigerator system at an ice plant ruptured under pressure of 170 psi. The explosion caused extensive physical damage and released dense clouds of ammonia gas. Employees #1 through 4 died of acute ammonia inhalation.
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May 29, 2019
Employee #1 was exposed to ammonia gas on November 20, 1984, during an ammonia leak from refrigeration piping in a compressor room. A threaded joint weakened due to excess vibration and cracked. When it failed, ammonia was released. An unapproved gas mask was used by the employee. Employee #1 died the following December 16th from acute bronchopneumonia brought about by inhalational airway and lung...
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May 29, 2019
Car Seal programs have gained some attention in the refrigeration industry over the years, but there is still a significant debate over whether such a program is needed in the industry. A past incident at a client’s facility and the root cause of that incident shine a bright light on the need for a Car Seal program in the industry. This incident occurred during start-up AFTER...
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May 29, 2019
Although this serious injury incident occurred at a car wash, the decision of the OSHRC on guarding the chain conveyor and the workers having to work around it due to a change in work practices is an interesting take on “exposure to a hazard”. If you have ever gone to a car wash that requires you to put your vehicle into neutral gear and then the vehicle is pulled through the wash,...
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May 28, 2019
AED’s have become extremely popular in the past decade; they are in just about all public places like airports, government buildings, and many private businesses. These devices require little to no official training, as the device’s computer walks the user through the entire process of saving a life. But these devices do NOT last forever! Today, the plant I am at this...
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May 27, 2019
This video was one of my “Video of the Week” videos from years ago, but since I get so many request for it I posted it in the PRCS section.
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May 26, 2019
At 3:00 p.m. on January 11, 2018, an employee was working with two coworkers with clearing a blockage in the product discharge system in the Polypropylene Unit. The employee and coworkers opened the process piping at a sample catching location and a flash fire occurred. The employee who made the line opening received first and second degree burns to his face and neck during the flare up. He was transported...
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May 25, 2019
The company retained a contractor to provide industrial cleaning services at the plant.
An employee of the cleaning service was working alone, cleaning the area around various injection molding machines.
The worker approached the robot cage at an injection molding machine, intending to enter for cleaning purposes.
Two robots located inside the cage pick, trim and place vehicle bumpers from the injection...
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May 25, 2019
On May 23, 2018, at 0010 local time, a fire was detected in a cargo hold on board the cargo ship Chipolbrok Moon while moored at the Industrial Terminal West in Greens Bayou in the Port of Houston, Texas. Some of the vessel’s 24 crewmembers had completed hot work in that space about 25 minutes before the alarm sounded. The crew manually activated the fixed CO2 fire-extinguishing system in the affected...
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May 24, 2019
At approximately 10:00 a.m. on May 25, 2018, three employees were working for a firm that disposed of waste and operated solid waste landfills. They were working at an oil and gas site. Three tanks were being decommissioned. They had been assisting in containing a spill during the decommissioning. The tanks were moved from the site to the bottom of a hill. There, a worker from a separate company cut...
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