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2018 Photo of the Week #27 (Another... smoking is hazardous to your health)
This is one from my personal collection.  I know we go out of our way sometimes to accommodate the smokers at our facilities and I know that sometimes finding a location for a smoking area that makes everyone happy can be trying… but damn… if there is one place I would specifically PROHIBIT would be… Yes – that is the main gas line coming into the facility – right...
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2018 Video of the Week #27 (Saw mill... go ahead and say THANKS to OSHA!)
This may sound familiar to those of you my age or older… “This is how real men work”.  Watch this video all the way through and not only will you see some unreal working conditions as they relate to machine guarding and PPE, you will also see some serious bouts of strength.  It’s a video like this that reminds me that not all government intervention is bad.  I...
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EPA RMP Program 2 Citations @ fertilizer facility (NH3 & $6K w/ $30K SEPs)
Respondent owns and operates an anhydrous ammonia sales facility.  On or about June 1, 2017, representatives of the EPA inspected Respondent’s Facility to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68.  Information gathered during the EPA inspection revealed that Respondent had greater than 10,000 pounds of anhydrous ammonia in a process at its facility. ...
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Be safe this 4th of July and if you need some reminders...
In the spirit of 4th of July Safety, I present one of my favorite safety skits of all time…
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LPG leak at flange during Start-Up (DMIR)
An operator at a liquefied petroleum gas (LPG) processing facility heard a loud noise coming from an area of the plant during start-up, following significant maintenance works. The operator identified that high pressure, flammable natural gas was being released to the atmosphere from a localized point beneath the insulation of process equipment. The Department of Fire and Emergency Services (DFES)...
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EPA RMP Citations @ Ethanol facility (NH3 & Flammables & $73K w/ a $209K SEP)
Respondent owned, leased, operated, controlled or supervised a facility for ethanol fuel production. Respondent conducted activity involving anhydrous ammonia at the Facility, including using, storing, handling or moving on-site anhydrous ammonia ( anhydrous ammonia process). Respondent conducted activity involving a flammable mixture that included natural gas condensates (flammable mixture) at the...
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Fake e stop
2018 Photo of the Week #26 (E-STOPs need Functional Testing)
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2018 Video of the Week #26 (Cutting open vessel... explosion)
I am trying to find information on this incident.  OSHA could not be more clear on this tasks: General Industry 1910.252(a)(3)(i) Used containers. No welding, cutting, or other hot work shall be performed on used drums, barrels, tanks or other containers until they have been cleaned so thoroughly as to make ABSOLUTELY CERTAIN that there are no flammable materials present or any substances such...
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UPDATE: 2018 Video of the Week #25 (Butane sphere BLEVE!)
NEW video added at the bottom, shows tank collapsing into pool fire and many other angles and close-ups. In March of 2011, a magnitude 9.0 earthquake and subsequent tsunami devastated the Tohoku area of Japan.  This disaster included some of the most significant BLEVE type failures of LPG spheres ever recorded, at the Chiba refinery near Tokyo. Fireball diameters of greater than 200 m (650′)...
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improper tagout
2018 Photo of the Week #25 (Tagout... not quite!)
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34,000 pounds of NH3 released over a month results in $664,190 EPCRA and CERCLA citations
At all times relevant to this Complaint, Respondent owned and operated buildings, structures, installations, equipment, pipes or pipelines, and storage containers, located on a single site or on contiguous or adjacent locations, where it deposited, stored, disposed of,  or placed, Ammonia CAS# 7664-41-7.  Ammonia CAS# 7664-41-7 was a “hazardous substance” as that term was defined...
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Shelter-In-Place means a RMP Update is due in 6-months
Recently a facility had an NH3 release via an RV and in the spirit of “doing it right” made all the necessary calls, including notifying their local FD.  The FD arrived, although it was not required as the facility response team had matters under control before their arrival, the FD felt it was necessary to issue a SIP alert for those within 1,000′ of the facility.  This...
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