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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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OSHA Clarifies the Employer’s Continuing Obligation To Make and Maintain an Accurate Record of Each Recordable Injury and Illness
On December 19, 2016, OSHA issued a final rule titled, “Clarification of Employer’s Continuing Obligation to Make and Maintain an Accurate Record of Each Recordable Injury and Illness.” See 81 FR 91792. The final rule, which became effective on January 18, 2017, resulted in various amendments to OSHA’s recordkeeping regulations clarifying that the duty to make and maintain...
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Construction Companies learning that PRCS Rescue is not a walk in the park (1926.1211)
This week I received this e-mail from a long-time SAFTENG member.  Mike is a safety pro in the construction industry and he is trying to comply with OSHA’s new Confined Spaces in Construction, specifically, Mike has learned the hard-way that “rescue plans” can not be the proverbial “911 Rescue Plan”.  Here is Mike in his own words… … HomeRead...
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EPA RMP General Duty citations @ frozen food processing facility (NH3 & $36K - release of 1,559 pounds)
Respondent’s facility is a frozen food processing facility which primarily produces frozen dinners and entrees. As part of this process, Respondent uses ammonia in its plate freezers. On May 2, 2016 at approximately 2:35 p.m., a change in position of the stacking trays or plates located in Plate Freezer 1-6 caused the routine horizontality a1mm to sound indicating that the plates were askew...
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When they say it can never happen... Worker Dies From ingesting acid while he was on a rest break (OSHA Case #201156049)
At approximately 9:30 a.m. on October 3, 2002, an employee who worked for a company that provided vehicle maintenance such as car washes, detailing, fueling, and lube and oil servicing, inadvertently drank acid from a plastic spray bottle while he was on a rest break. The employee, feeling very ill after ingesting the contents of the quart bottle, asked his coworkers to transport him to the hospital....
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Hazards of hydrofluoric acid (HF) - Line Break gone bad
On April 15, 2014, Employee #1, a maintenance technician employed by Solarworld Industries America Inc., and Coworker #1, a tool operator in the plant’s fabrication area, were working at the employer’s solar cell manufacturing facility. Coworker #1 had submitted a work order to repair a leak of liquid hydrofluoric acid (HF). HF is used in the manufacture of solar cells in a process similar...
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UPDATE on Air-Line Respirators and Argon Fatality @ Refinery (OSHA Case File)
Back in March 2016, the Incident Alerts reported an incident at a refinery where workers were overcome while wearing air-line respirators.  The facility, media, and OSHA were silent on details, but now OSHA has posted their accident summary: At approximately 8:45 a.m. on March 2, 2016, Employee #1 and Employee #2 were removing bolts from a pump preparing it for removal. They donned airline...
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Explosion during "Switch Loading" into a tanker truck (OSHA Case File 200232551)
On February 2, 2011, Employees #1 and #2 were working for a petroleum and petroleum product company. Employee #1 was on top of a transport tanker into which the vice-president of the firm was transferring #1 diesel fuel, mixing it with about 1,000 gallons (3,785 liters) of #2 diesel fuel. Employee #2 was on the ground. After “splash filling” the center tank with about 300 gallons (1,136...
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When they say it can never happen... Worker Dies From Burns After Spark Ignites Cigarette Lighter (OSHA Case #202638235)
On March 28, 2014, Employee #1, working at a construction company’s job site, was engaged in exterior carpentry. He was using a cutting torch. A spark from the torch fell into the worker’s front pocket. The worker had a butane lighter in his pocket. The spark caused the lighter to explode, and the worker sustained severe burns. Emergency services were called. Either at the job site or subsequently...
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Employee Is Burned In Acetone Vapor Fire And Later Dies (OSHA Case File 80431.015)
At 3:11 p.m. on August 26, 2015, Employee #1, who had worked with the company for three months as a forklift operator/ repacking, was working alone in the repacking area making a transfer of flammable liquid acetone from an elevated 793-gallon stainless steel intermediate bulk container (tote) to a 350-gallon stainless steel tote on the ground. In order to make the transfer, Employee #1 elevated the...
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The classic LOTO fatality still occurs!
OSHA promulgated the LOTO standard in 1989, nearly 30 years ago, and yet…  This is the “classic failure” that brought about the LOTO standard – employee kills employee – so when your employees say it never happens, you can provide this. At 11:57 a.m. on December 27, 2016, an employee was performing a salt flush on the line four 2,500 lb. double ribbon mixer....
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A PSM Audit finding closure plan may entail a PSM/RMP Investigation
Anyone who has been through an in-depth PSM/RMP audit realizes that a single finding can have far-reaching impacts and causes. This means that the finding may need more than “fixing”; it may need to be investigated. What do I mean? Here is an excellent example… … HomeRead More »
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EPA RMP citations @ poultry processing facility (NH3 & $56K)
Respondent owns and operates a poultry processing facility which handles and stores approximately 49,000 pounds of anhydrous ammonia in its ammonia refrigeration system. EPA conducted an inspection of the Facility on March 31, 2014 to determine Respondent’s compliance with CAA Section 112(r)(7) and the Chemical Accident Prevention Provisions at 40 C.F.R. Part 68. The Chemical Accident Prevention...
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