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Corrosion Under Insulation (CUI) (Video)
I have always wanted to get a working example of what goes on behind piping insulation once the vapor barrier has been compromised.   This video is one from a recent inspection and just happens to be in an NH3 refrigeration process, but this issue is found in any process where the temp of the pipe can condense moisture out of the air.  Once the air makes it through the vapor barrier and insulation...
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Difference between Emergency Planning in a Public Fire Department and Private Response Group
I like to start out my 8-hr Emergency Management course with an exercise that demonstrates the vast differences in how a public FD plans for emergencies and how an industrial business should be planning.  Many do not realize the vast differences in how these two entities differ when it comes to emergency planning and response.  This opening exercise usually sets the tone for the next 7.5...
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CAL OSHA Standards Board passes new PSM requirements for Refineries
The Department of Industrial Relations’ (DIR) Occupational Safety and Health Standards Board today approved a landmark regulation to strengthen workplace safety and health at oil refineries across the state. The new regulation provides a framework for anticipating, preventing and responding to hazards at refineries.  The approved regulation introduces a new refinery safety order enforced...
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OSHA announces a DELAY in the July 1, 2017 Electronic Submission of OSHA Log Data
OSHA has finally announced that the agency is not accepting electronic submissions of injury and illness logs at this time, and intends to propose extending the July 1, 2017 date, by which certain employers are required to submit the information from their completed 2016 Form 300A electronically. Updates will be posted to this webpage when they are available.   Many thanks to Jordan Barb, former...
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OSHA's First Year Enforcement Activities for Confined Spaces in Construction
On May 4, 2015, OSHA issued a new standard for CONSTRUCTION WORK IN CONFINED SPACES, which became effective August 3, 2015. This is a summary of OSHA activity for this new standard during the period October 2015 through September 2016. Penalties shown reflect current rather than initial amounts. For more information, see definitions. 1926.1203 – General requirements … HomeRead...
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Contractor doing a PRCS Rescue Evaluation (1910.146(k) & 1926.1211)
PLEASE NOTE: This article may contain grammar errors, as this is my response to the more than 60 messages I received in the past seven days regarding last week’s article, When contractors enter a host’s PRCSs (1910.146(c)(8)(iii).   I have put this together tonight so as to not keep any of those who contacted me waiting any longer. If you find an error, please be a friend and point...
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NH3 unloaded into LPG tank
Anhydrous Ammonia unloaded to Propane Tanks (Wrong Chemical - Wrong Tank)
This is another Wrong Chemical – Wrong Tank incident in which Anhydrous Ammonia (NH3) was off-loaded to Propane Storage Tanks.   Two 30,000-gallon propane tanks, each at 70% capacity, were additionally filled to 85% with NH3. Similar plumbing on BOTH transport and storage tanks made the transfer possible, as both propane tanks shared common piping, had galvanized fittings, and were clearly...
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FATAL Explosion and Fire at Acrylic Acid Production Facility (Polymerization Reaction in Intermediate Storage Tank)
At about 14:35 on 9/29/12, an explosion and fire occurred in an intermediate tank that temporarily stored bottom liquid from the glacial acrylic acid rectifying column. The fire then spread to the nearby equipment and buildings such as acrylic acid tanks, toluene tank and fire engines. Fatalities: 1 (firefighter) Severely injured: 5 (2 firefighters and 3 employees) Moderately injured: 13 (8 firefighters,...
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Why Does OSHA Require Retention of Placards? (1910.1201)
At 3:40 a.m. on November 29, 1988, the Kansas City, MO Fire Department received an alarm indicating there was a fire at a highway construction project. The dispatcher directed Pumper 41 to respond to the truck fire. He added: “Pumper 41, use caution on your call. There’s information there may be explosives. It’s in a construction area…” Pumper 41 arrived at 0346 and found...
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Where Did “Shelter-in-Place” Come From?
Last week was the anniversary of the anhydrous ammonia truck accident in Houston back in 1976 and out of that incident came what we call “Shelter-in-Place”.  About 11:08 a.m., on 11 May 1976, a Transport Company of Texas MC 331 tractor-semi trailer transporting 7,509 gallons of anhydrous ammonia struck and penetrated a bridge rail on a ramp connecting I-610 with the Southwest...
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BSEE Safety Bulletin No. 003 - Mud/Gas Separator Cleaning Results in PRCS Death
A fatal incident occurred when an Assistant Driller (AD) placed his head and an arm into a platform drilling rig’s vertical Mud/Gas Separator (MGS) through its inspection hatch, while performing the assigned, but non-routine task of removing built up and hardened material from inside the MGS.  A BSEE Panel investigation identified a number of established Safe Work Practices (SWPs)...
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2017 Photo of the Week #20 (More special fuses for special people)
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