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OSHA's CHEM NEP Update by the Numbers (June 7, 2017)
This week the USDOL-OSHA, Directorate of Enforcement Programs, Office of Chemical Process Safety and Enforcement Initiatives team (Jeff Wanko, Jim Lay and Mike Marshall) presented an update on OSHA’s PSM Activities.  This is the first such kind of update in over a year so it has some interesting DATA and updates to OSHA CHEM NEP approach. I have listed some of the highlights...
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PHMSA's New Cylinder "Special Permit" authorizes an extension of the 15-year service life of certain carbon fiber reinforced aluminum-lined cylinders (DOT-CFFC)
The U.S. Department of Transportation’s (DOT) Pipeline and Hazardous Materials Safety Administration (PHMSA) has announced it has issued a special permit to authorize the extension of the 15-year service life of certain carbon fiber reinforced aluminum-lined cylinders (DOT-CFFC) that are used in self-contained breathing apparatuses by fire departments and first responders. … HomeRead...
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PHMSA Adjusts Maximum and Minimum Civil Penalties for Inflation
The Pipeline and Hazardous Materials Safety Administration (PHMSA) issued a Final Rule to revise its regulations and increase the maximum civil penalty amount for violations of the Federal hazardous materials safety law. Under the Federal Civil Penalties Inflation Adjustment Act Improvements Act of 2015, which further amended the Federal Civil Penalties, Inflation Adjustment Act of 1990, federal agencies...
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Timing of HBV shots is UPHELD by OSHRC as critical to BBP Control Plan effectiveness
If you have a First-Aid team that “renders aid” as part of their job duties (even though their participation on the team is voluntary – but rendering care once on the team is NOT) this is a case you should understand.  The business was cited for NOT having the employees vaccinated at the time-frames stated by the CDC (e.g. their third shots were “late”) and some of...
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Why our Pressure Safety Valves must meet the phase they will see in an overpressure event
Is there such a thing as a “dual phase” pressure safety valve (PSV)? Not that I have ever encountered; yet that does not stop some from trying to “educate me” on their dual-phase PSVs. So why does this topic matter? Our PSV’s are our LAST LINE of defense in an overpressure event, and if they are NOT designed properly for the scenario, we can have a catastrophic failure...
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EPA RMP citations @ pork processing plant (NH3 & $79K)
Respondent was engaged in the pork processing business and operated a closed-loop refrigeration system at the Facility which utilized anhydrous ammonia as a refrigerant. Respondent also owned and operated an anhydrous ammonia storage tank at the Facility. Respondent used and stored up to 153,000 lbs. of anhydrous ammonia in the Facility’s refrigeration system and stored up to 21,456 lbs. of anhydrous...
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EPA RMP General Duty Clause citations @ cold storage distribution facility (NH3 & $184K)
The Respondent’s facility consists of a large distribution warehouse, including a cold storage area, over 100 truck loading bays, 80 trucks, a truck maintenance garage, a diesel fueling depot, an administrative office, and an employee cafeteria and locker rooms. There is an approximately 1,500 square foot ammonia refrigeration machinery room (the “Machinery Room”) located at...
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2017 Photo of the Week #23 (Roofers getting a free ride)
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EPA RMP citations @ combined-cycle cogeneration power plant (NH3 & $109K)
Respondent owns a combined-cycle cogeneration power plant facility. From approximately 1991 to December 2013, the Facility was operated as a combined-cycle cogeneration power plant. Beginning in April 2012, the Facility halted full-time operations and began operating one or two days per year in order to conduct ISO-New England capability tests; however, the ammonia refrigeration system at the Facility...
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EPA RMP citations @ fertilizer distributor (NH3 & $10K)
On September 1, 2016, EPA conducted a compliance inspection of the Respondent’s facility to determine compliance with the Chemical Accident Prevention Provisions (CAPP) regulations promulgated at 40 C.F.R. Part 68 under Section 112(r) of the CAA. The EPA found that the Respondent had violated regulations implementing Section 112(r) of the CAA by failing to comply with the regulations as noted...
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2017 Video of the Week 23 (Forklift Fatality)
WARNING!  Viewer Discretion Advised, video may be upsetting to some viewers.  It captures the death of a worker as he is run over by a forklift.  
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Permit-Required Confined Space Alert - Hopper (MSHA)
A miner entered a feed hopper to remove bolts on the skirt board. When he heard a bull dozer that typically pushes material into the hopper approaching, the miner tried to escape through the opening at the bottom of the hopper. The bull dozer pushed material into the hopper, unaware that the miner was inside, burying him up to his chest. It took emergency services approximately...
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