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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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What is the real reason for Maximum Intended Inventory?
As we are now 20+ years into the PSM standard (16 years for RMP) I think it may be time to revisit the reason for these standards and what OSHA and EPA are trying to drive us to achieve and how our HHC/EHS inventory management plays a HUGE role in this effort.  This MII requirement has not received a lot of attention from OSHA or EPA so there is NOT a lot of literature for us to refer to, but...
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2015 Video of the Week #40 (FLIXBOROUGH DISASTER 1974)
 
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2015 Photo of the Week #40 (Trenching)
 
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Would you be an entrant? (PRCS isolation)
You and your team are preparing to enter a PRCS, and as the entry supervisor begins to review the permit, he/she explains the space is isolated, and you notice the permit states “LOTO- N/A.”  You inquire about this and ask about the isolation method(s) used for the entry.  The supervisor offers to show you the isolation for the vertical 100,000-gallon storage tank and to walk...
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SOP Safe Upper Lower
Difference in PSI Safe Upper/Lower [DESIGN] Limits and SOPs Operating Limits
Have you ever wondered why PSM and RMP require an employer to establish safe upper and lower limits for such items as temperatures, pressures, flows, or compositions in their Process Safety Information and evaluate the consequences of deviating from these limits, including those affecting the safety and health of employees?  And then, in the Operating Procedures Element, the employer must establish...
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Screen Shot 2015 10 01 at 9.05.40 PM
Processing Facilities and PHMSA Jurisdiction (w/OSHA)
Current Policy PHMSA supports a practice of no gaps/no overlaps. PHMSA has not changed its policy or inspection approach toward processing facilities.  PHMSA has no interest in regulating processing units. OSHA regulates gas processing units. PHMSA and OSHA are in agreement on jurisdictional lines. Neither PHMSA or OSHA are limited by fence lines CLICK HERE for the presentation. CLICK HERE for...
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EPA RMP citations @ potato processing facility (NH3 & $144K)
Respondent owns and operates a potato processing facility which is located, according to the U.S. Census data from 2010, from a few thousand people who live near the Facility. The Facility is located within 0.25 miles of Route 1 and 0.5 miles from the downtown area. Respondent uses anhydrous ammonia in a refrigeration process (“the Process”). On June 25, 2004, Respondent completed its first...
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Questions and Answers from PSM Webinar Sept. 29, 2015 (OSHA’s Directorate of Enforcement)
Questions and Answers from PSM Webinar Sept. 29, 2015.  Answers provided by Jeff Wanko, PE, CSP, and Safety Engineer in OSHA’s Directorate of Enforcement, Office of Chemical Process Safety in Washington, D.C.   Q. Do you have to test the safety equipment annually? A. Under paragraph (j), mechanical integrity, OSHA requires that employers inspect and test process equipment...
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OSHA PSM citations @ propane facility (LPG & $135K)
An OSHA inspection identified several serious and recurring deficiencies in the company’s Process Safety Management program. As a result of these conditions, OSHA cited the facility, the nation’s leading propane supplier, on Sept. 24, 2015, for three repeated and five serious violations of workplace safety and health standards. Proposed fines total $135,000. OSHA found the facility did...
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Learnings from a catastrophic release of 24,000 pounds of methyl mercaptan
There are so many learnings in this incident that every single business should analyze these against their current safety systems.  Many of the issues that the Chemical Safety Board (CSB) investigation investigation identified are present in many other processing units handling Highly Hazardous Chemicals and Extremely Hazardous Substances.  This is a breakdown of the items that the CSB has...
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Side-by-Side comparison of OSHA's PRCS Standards
SAFTENG members can CLICK HERE to download the WORD doc.  
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39 incidents & 1 update (9/27/15)
  Over 12,500 exclusive unsafe acts/conditions and accident/injuries photos and over 1,300 ppt’s & doc’s from more than 2,797 contributors!   Many THANKS to my NEW and RENEWING “Partners in Safety“ since 8/2015  since 7/2015 since 2008 since 2009 since 2013 2015 Fatality Tracker Electrical 34 (2014 =55) (2013 = 32) (2012 = 68) Forklift/Aerial...
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