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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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BEST PRACTICES in Contractor Management (NSC White Paper)
This report summarizes the results of a Campbell Institute research project to aggregate the best practices of world-class organizations in EHS around the management of contractor and supplier safety. The area of contractor safety management is especially pertinent in an increasingly global and complex world that involves work in multiple countries, non-routine work and the use of international...
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NATE Climber Connection: PPE Inspection (Video)
 
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OSHA PSM citations @ aromatic chemical intermediates manufacturer (ethyl chloride & $72K)
OSHA initiated an inspection on Aug. 4, 2015, under its national emphasis program focused on chemical manufacturers. Inspectors found deficiencies in the employer’s equipment process safety information, process hazard analysis, written operating procedures, contractor safety, equipment inspection and testing along with management of process changes, resulting in the citations. PLEASE NOTE: this...
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2016 Video of the Week #7 (Forklift Accident)
 
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Screen Shot 2016 02 09 at 12.20.24 PM
ASME BPV Manufacturers' Data Reports On-Line Ordering Information
Still one of the top questions and issues we come across today… ASME Data Sheets for Pressure Vessels.  As I have written here many times, OSHA states U1 forms are NOT required for complying with the PSI requirements but don’t think for a second that a U1 form is not necessary for a fully functioning process safety management system.  So it is my professional opinion that U1 forms...
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PFAS saves another life - RESCUE PLAN is critical (Video)
This video shows BOTH aspects of a Fall Protection Plan:  Personal Fall Arrest System (PFAS) and Rescue.  When BOTH aspects are in place we have SUCCESS!
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50 incidents & 1 update (2/8/16)
2016 Fatality Tracker Electrical 1 (2015 = 38) (2014 = 55) (2013 = 32) (2012 = 68) Forklift/Aerial 7 (2015 = 48) (2014 = 60) (2013 = 62) (2012 = 52) Mining* 4 (2015 = 21)  (2014 = 401) (2013 = 87*) (2012 = 92*) *ONLY USA Explosions 8 (2015 = 135)  (2014 = 157) (2013 = 194) (2012 = 241) Cranes 5 (2015 = 28)  (2014 = 20) (2013 = 51) (2012 = 52) Falls 11 (2015 = 76)  (2014...
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Screen Shot 2016 02 06 at 9.13.19 PM
Catastrophic failure of non-coded pressure vessel (Fatal)
The 316 stainless steel pressure vessel involved had been moved into the Commonwealth of Kentucky approximately ten years prior to the accident. The vessel had originally been used as an atmospheric vessel in the manufacture of ammonium bisulfite, a raw material for caramel color, and later converted to be used as a pressurized unit.  The tanks were operated at atmospheric pressure...
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Another WRONG material to WRONG tank incident
At a brewery in 1997, an operator confused filling nozzles for two commonly used acid cleaning agents and transferred nitric acid into a tank with P3, a proprietary phosphoric acid based cleaner that also contained 5-15 percent isopropanol. 10-15 minutes later the mixture exploded violently. The stainless steel tank disintegrated with such force that fragments lodged in walls of concrete. The explosion...
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Screen Shot 2016 02 06 at 11.46.48 AM
Does 1910.146 allow (c)(5) AND (c)(7) to be used on the same PRCS at the same time? (Part 2)
A couple of weeks I posed this question, and I figured there is NOT a consensus among the safety community (including OSHA) as to whether (c)(5) AND (c)(7) can be used on the same PRCS at the same time.  My position is NO, they can not be; but I am only one voice in the debate, and many excellent safety professionals have spoken up and said YES.  I know it is not clear if we read all...
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Managing your HFO-1234yf BLEVE risk (Part 6)
A few months ago I wrote about this new refrigerant as having the catastrophic risk of a BLEVE event. Now I wish to offer some guidance on how a business utilizing this refrigerant can reduce the likelihood of this type of event.  First, there are NO engineering standards that guide a manufacturer of an ASME pressure vessel in how to construct a pressure vessel so that it will not fail in a BLEVE...
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2016 Photo of the Week #6 (1 Ladder + 1 Ladder = UNSAFE)
 
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