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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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2016 Video of the Week #6 (Skid Steer Loading Accident)
This is what happens when we load heavy equipment like fools.  Too many videos of “succesful” (although foolish) attempts at loading this type of equipment into the back of trucks UNSAFELY and now it seems everyone thinks they can do it.  Here is a failure mode that one would think would cross the worker(s) minds before attempting…
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EPA RMP citations @ Nitrogen plant (NH3, CL2, SO2, & $26K w/ SEP $98K)
Respondent has five RMProgram covered processes. The letdown area process, the urea process, and the high pressure solutions process store or otherwise use ammonia in an amount exceeding its applicable threshold of 10,000 pounds; the chlorine addition process stores or otherwise uses chlorine in an amount exceeding its applicable threshold of 2,500 pounds; and the sulfur dioxide addition process stores...
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E-Stop buttons MUST be "red in color"
We dont see this citation very often, but it is a standard and it is one that we use often… 1910.144(a)(1)(iii) Stop. Emergency stop bars on hazardous machines such as rubber mills, wire blocks, flat work ironers, etc., shall be red. Stop buttons or electrical switches which letters or other markings appear, used for emergency stopping of machinery shall be red. Here is an OSHA citation...
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Does 1910.146 allow (c)(5) AND (c)(7) to be used on the same PRCS at the same time?
As we know, 1910.146 gives employers three (3) methods to enter Permit-Required Confined Spaces: 1) Full permitted entry following (d)-(k), 2) alternative entry methods prescribed in (c)(5), and 3) reclassification of the PRCS to a non-permit space by following (c)(7). However, in the past year or so, we have come across another method… using BOTH (c)(5) AND (c)(7) in the same space at the same...
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Workers hurt when pressurized fluid escapes (LOTO Incident @ Mine)
This incident is a PERFECT example of what can happen when STORED ENERGY is overlooked.  For energy sources like hydraulics and pneumatic (e.g., gases), merely closing a valve and locking it closed or locking out a pump is NOT full energy control.  Procedures MUST include the means to dissipate the stored energy to the Zero Energy State (ZES).  Keeping in mind that sometimes the dissipation...
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EPA RMP General Duty Clause citations @ chemical packaging facility (Sodium Chlorite chemical reaction & $37,5K)
Respondent is a corporation authorized to do business in the State of Texas. Respondent owns and operates a chemical building, manufacturing, and packaging facility. Respondent receives bulk raw chemicals, including liquid sodium chlorite, delivered in tanker, railcar, and packaged containers. Respondent uses these raw ingredients to produce finished products. Liquid sodium chlorite is an extremely...
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2016 Photo of the Week #5 (Forklift is 3X's too short)
 Anyone wondering who got him up there?  Besides being driver-less, look closely for the other OSHA violation…
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2016 Video of the Week # 5 (Worker drills into 11,000 volt cable)
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EPA RMP, CERCLA, EPCRA citations @ fertilizer distributor after 600 pound NH3 release (NH3 & $34K, w/ $15K SEP)
Respondent is a fertilizer distributor engaged in the business of selling anhydrous ammonia to farmers as fertilizer. Anhydrous ammonia is classified as a physical or health hazard, and a simple asphyxiant and therefore is an “extremely hazardous substance” according to Section 302(a)(2) of EPCRA. The Respondent stores more than 10,000 lbs. of anhydrous ammonia at the facility.  On...
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West, TX Fertilizer Plant Explosion analysis (videos/photos)
1/29/16 UPDATE – CSB Investigation Video and Investigation Report … HomeRead More »
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OSHA PSM citations @ frozen seafood distributor (NH3 & $155K w/ Repeats and SVEP)
OSHA began a programmed-targeted inspection on July 23, 2015, under the agency’s Process Safety Management Covered Chemical Facilities National Emphasis Program to reduce or eliminate the release of highly hazardous chemicals. Following the inspection of the plant’s anhydrous ammonia refrigeration system, OSHA issued citations for 11 serious and three repeat violations and also placed the...
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OSHA PSM citations @ chemical manufacturer (Flammables & $66K)
On Jan. 19, 2016, the Hartford Area Office cited a chemical manufacturer for 15 serious violations of workplace safety standards. Inspectors found that a manufacturer of swimming pool chemicals and acetone preparations used in nail polish were exposed employees to chemical, fire, and exit access hazards. The company’s manufacturing processes use large amounts of the flammable chemicals acetone...
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