Process Safety

Temporary SOP or a Car-Seal or Both?

The arrangement below is very common in processes/systems. This simple yet common arrangement causes havoc in hazard analyses. As the title states, is this arrangement managed with a Temporary SOP, a Car-Seal, or Both? The issue is that the motorized valve is tied to a Hi-Hi level alarm and interlock. When the vessel archives its…...

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Secondary Containment and “Equalization” of tanks

I think most EHS professionals will agree that bulk tanks of hazardous materials need some means of “secondary containment”. This practice has been in place for my entire career and rarely gets challenged. However, in recent years I have come across several scenarios where either the facility/unit designed the process to function this way or…...

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CSB Releases Second Update into Fatal Hydrogen Sulfide (H2S) Release at PEMEX Refinery in Deer Park, Texas

Today, the CSB released a second update on its ongoing investigation into the fatal hydrogen sulfide (H2S) release that occurred on October 10, 2024, at the PEMEX Deer Park Refinery in Deer Park, Texas. Two contract workers died during the incident, and over 27,000 pounds of toxic hydrogen sulfide gas were released. Local authorities issued…...

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If we are not trending the findings from our 3-year PSM/RMP audits, WTH are we doing?

We see this far too often… a management system failure related to 3-year PSM/RMP audits. A company with multiple facilities should be “trending” its 3-year audit findings to IDENTIFY opportunities for improvement across the company. I did this years ago when I was a member of the Corporate EHS Team for a semi-conductor. And was…...

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Never be too confident of our written SOPs/JSAs

We MUST never be too confident of our written SOPs/JSAs. There is a good reason why “Administrative Controls” are down on the Hierarchy of Controls. When we think our SOPs/Plans are infallible, our workers will show us a thing or two… And when we investigate adverse events and this leads us to “failure to follow…...

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1983 Newark 1.8 Million Gasoline Storage Tank Explosion

On January 7, 1983, at approximately 12:15 am EST, a massive explosion, ignited by an overflowing gasoline storage tank at the Texaco storage facility in Newark, NJ, and a nearby incinerator, destroyed three tanks, killing one person and injuring 24, while the blast was felt up to 100 miles away. Cause:The explosion was said to…...

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ATF Louisville: Givaudan plant explosion was accidental; cooking vessel failed

ATF Louisville said it has definitively identified the origin of last week’s deadly plant explosion. The investigation led them to the origin of the explosion: Cooking Vessel No. 6 on the South side of the facility. They can say that the vessel failed definitively… it was likely an issue with overpressurization. Some of that vessel

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