Bryan Haywood

The different approaches to 21st Century Safety Management

In the 20th Century, the great Professor James Reason foresaw how 21st Century Safety Management would have to evolve to move us to the next level. Two (2) approaches to the problem of human fallibility exist:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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API releases their Carbon Dioxide (CO2) Emergency Response Tactical Guidance Document

Guidelines for Preparedness and Initial Response to a Pipeline Release of Carbon Dioxide (CO2) This field operations guide is not an educational or decision-making tool. This guide contains a set of operational tools and references to assist in the response to a pipeline release of carbon dioxide (CO2). The priorities for CO2 response are:… Membership...

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Heat Injury and Illness Prevention in Outdoor and Indoor Work Settings Regulatory Framework

An inside look at what OSHA proposes in their Heat Injury and Illness Prevention Program (HIIPP).  This is from the Small Business Regulatory Enforcement Fairness Act (SBREFA) panel. This document is meant to outline potential options for the various elements of a proposed rule. OSHA envisions a programmatic standard that could require employers to create…...

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Is shorter better? (Part II – PRCS Program)

I know by the poll results and the emails/texts/calls I have received these past 2-3 weeks that this post will be met with a healthy dose of skepticism, but that has never stopped me from saying what I believe when it comes to the safety and health of those we have the privilege to protect. …...

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Is shorter better?

Today, my “friend in safety” and I continued our debate/discussion regarding the “proper” length of written programs. He staunchly believes that a shorter program will attract more eyes and get used more often. On the other hand, I have programs that are over 50 pages, which blows his mind. He brought a few samples of his…...

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Selling safety is much like selling quality (video)

Much can be said about the safety movement mimicking the 1990s Quality Movement in the US automobile industry. Does anyone remember Ford’s “Quality is Job 1” ads? It was a huge branding image effort to compete with Toyota and Honda, who were stealing market share based on the QUALITY of their vehicles. Even today, Toyota…...

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Two (2) NH3 nurse tanks catastrophically fail in 3 months

This past week, we saw the 2nd catastrophic failure of an NH3 nurse tank in three months.  This is indeed a rare occurrence.  Both incidents appear (from news accounts and photos) to be circumferential weld failures on these vessels.  Both vessels failed while they contained NH3 (levels unknown), but neither was actively being filled at…...

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Does it bother anyone when we see “Hearing Protection Required” sign?

Does it bother anyone when we see this sign? I am not telling you anything you don’t already know… Hearing Protection is very much like Respiratory Protection – it comes with some serious limitations and is based on the worker’s EXPOSURE. However, as a consultant working in plants, I am always told in my contractor…...

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Federal Motor Carrier Safety Administration (FMCSA) audit pays off

I am not a big fan of government intervention, but in the safety envelope, they play a role in validating that minimum standards are being met.  The Federal Motor Carrier Safety Administration (FMCSA) audits service providers who inspect HAZMAT transportation containers.  Beginning in June 2023, during an investigation at a manufacturer in Fresno, California, FMCSA…...

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PHMSA Notice of Proposed Rulemaking: Safety of Gas Distribution Pipelines and Other Pipeline Safety Initiatives

PHMSA proposes revisions to the pipeline safety regulations to require operators of gas distribution pipelines to update their distribution integrity management programs (DIMP), emergency response plans, operations and maintenance manuals, and other safety practices These proposals implement provisions of the Leonel Rondon Pipeline Safety Act—part of the Protecting our Infrastructure of Pipelines and Enhancing Safety…...

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Before we can achieve a ZES, we must first define and quantify what precisely a form of “hazardous energy” is

I don’t think many safety pros would argue with this statement:  LOTO requires that all forms of hazardous energy be taken to a ZES before servicing and maintenance begin. But I have had many discussions about DEFINING and QUANTIFYING what a “hazardous form of energy” is.  Since OSHA has not quantified the term “hazardous energy”,…...

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