The owner (58) of an auto wash facility and a worker (54) died of suspected asphyxiation after the duo rescued another worker, who had fainted inside the empty chemical cargo tank of a lorry while cleaning it. According to the police, the tanker lorry driver (48) took the vehicle to the wash facility for cleaning…....
Although it may be possible to accept that errors are neither as numerous nor as varied as they might first appear, the idea of a predictable error is a much harder one to swallow. If errors were indeed predictable, we would surely take steps to avoid them. Yet, they still occur. So, what is a…...
When you think you’ve seen it all, someone comes along and proves you WRONG!… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...
We have discussed these safety-critical valves extensively here at SAFTENG. I am a huge proponent of these valves, and they are required by most State Fire Codes and RAGAGEPs. Yet, we still find far too many processes handling Highly Hazardous Chemicals/Extremely Hazardous Chemicals that are missing this critical safety feature. As we have also discussed,…...
Most of us have seen a gate valve installed in piping, and 99% of the time, we want to see the valve handle in the VERTICAL-UPWARD position. However, when we need to install an “intervening valve” in the relief path, which ASME allows, we may/should see the valve handle(s) in the Horizontal or below Horizontal…...
In my time in petro chem I had two releases (Cl2 and Br) that were caused when the handle of a 1/4-turn ball valve (bleed) was accidentally OPENED (one by a utility hose and one by a pant’s leg). Here is another example from The European Process Safety Centre (EPSC) What Happened:During scaffolding maintenance work,…...
ASME has allowed dual PRD systems ever since I started in process safety back in 1993. These systems usually have a Rupture Disc (RD) BEFORE the Pressure Safety Valve (PSV). This is usually done to protect the more expensive and more complicated PSV from the corrosive process gases. Although I never managed a PR system…...
For decades, we used Appendix M-5 in Section VIII as our design basis for having intervening/stop valves before and/or after a Pressure Relief Device (PRD). But in 2021 (amid the global pandemic), ASME published its new Section XIII, Rules for Overpressure Protection. We now use Appendix B of this new ASME section when we have a design…...
I was always taught the “bubble test” method had a climate limitation regarding cold ambient temperatures. As we have discussed, ASME B31.3 refers us to ASME Section V for the Bubble Test method for leak testing. It is there we can find the “surface temperature” limitations… (emphasis is by me)… Membership Required You must be...
Sad state of affairs… At 2:15 p.m. on December 7, 2023, an employee working as a pipefitter for a shipyard was tasked to inspect JP5 tanks to ensure they were safe for a permit required confined space entry and then assist with troubleshooting a repair connection. The employee entered a tank and was overcome by…...
I have uploaded one of my more popular “culture” presentations/exercises I do with senior leaders and their safety leaders. It is a 2-day “reflective” workshop that intends to identify opportunities to improve the culture around safety at an organization. Experienced safety leaders can facilitate this exercise in-house and gain a lot of traction in putting…...
HSE has identified inconsistencies in the application and supervision of welding of safety-critical metallic components, leading to failures with high consequences. Examples include loss of containment of dangerous substances, major structural collapses, and fatalities. HSE specialists carried out a study to identify common causes of these and to highlight priority areas for improvement of weld…...
