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OSHA PSM Citations @ Chemical (herbicides) Plant (Toxics; $273K w/ Willfuls, Repeat, and SVEP)

In November 2014, a worker was overcome at the chemical manufacturing facility when a supply line unexpectedly released more than 20,000 lbs. of methyl mercaptan, a deadly chemical. Three co-workers came to the worker’s aid in an attempted rescue, but all four were asphyxiated fatally by the colorless, flammable, and highly toxic gas. After the…...

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35 incidents & 1 update (7/9/15)

2015 Fatality Tracker Electrical 24 (2014 =55) (2013 = 32) (2012 = 68) Forklift/Aerial 24 (2014 = 60) (2013=62) (2012 = 52) Mining* 17 (2014 = 401) (2013=87*) (2012 = 92*) *ONLY developed nations and legal mines Explosions 110 (2014 = 157) (2013=194) (2012 = 241) Cranes 25 (2014 = 20) (2013=51) (2012 = 52)…...

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OSHA issues temporary enforcement policy for confined spaces in construction (OSHA)

OSHA has announced a 60-day temporary enforcement policy of its Confined Spaces in Construction standard, which becomes effective Aug. 3, 2015. The agency is postponing full enforcement of the new standard to Oct. 2, 2015, in response to requests for additional time to train and acquire the equipment necessary to comply with the new standard…....

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What is the ACTUAL assigned protection factor for Powered Air Purifying Respirators (PAPR) WITHOUT a tight-fitting face piece?

Sounds like a simple question and often the answer is easy when dealing with reputable respirator manufacturers; however, the idea that providing a PAPR to a worker assures a higher protection factor is just wrong.  When we look at OSHA’s Assigned Protection Factors (APF) in 1910.134(d)(3)(i)(A) we see Table 1. – Assigned Protection Factors where…...

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Plant Aging Study (UK’s HSE COMAH )

Between 1996 and 2008 it is estimated that there have been 173 loss of primary containment (LOPC) incidents reported in RIDDOR that can be attributable to ageing plant. This represents 5.5% of all loss of containment events. The limited information provided in RIDDOR about the underlying causes means that it is difficult to identify which…...

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Comparing OSHA’s Confined Spaces in Construction standard (1926.1201-.1212) to the General Industry Standard (1910.146)

My phone has not stopped ringing with clients who have received a ton of advertising about how this “new OSHA rule will impact you.”  Some of this literature is just disgusting in how it misleads an unsuspecting manager who wants to do the right thing.  But as I began to research some of these claims,…...

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2015 Photo of the Week #27 (For those pesky alarms)

We came across this dosey during one of our projects.  It is exactly what you think it is… operators tired of having an alarm go off.  They wrote work order after work order to have the setpoint changed and each one was denied.  They then wrote a work order to have this switch installed so…...

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EPA RMP General Duty Clause citation @ oil and gas facility (Flammables; $30K – Forklift struck process piping causing N.G. release)

At the facility, the respondent primarily engages in the production of oil and gas from underground reservoirs. The operation at the Facility includes various piping, heater treaters, and a high-low pressure separator vessel used for separating well fluids into gaseous and liquid components.  Natural gas is a highly flammable gaseous hydrocarbon mixture containing methane, ethane,…...

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OSHA PSM citations @ cold storage facility (NH3 & $76K)

OSHA initiated a PSM inspection under the agency’s Site Specific Targeting program for industries with high injury and illness rates and its Process Safety Managed Covered Chemical Facilities National Emphasis Program. Eight of the 15 serious violations are related to the Process Safety Management Program for the maintenance and operation of the Anhydrous Ammonia refrigerant…...

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Documentation requirements of the PPE Standard (1910.132)

Subpart I specifies several paperwork requirements. The following describes the information collection requirements in subpart I and addresses who will use the information: Hazard Assessment and Verification (§ 1910.132(d) Paragraph (d)(1) requires employers to perform a hazard assessment of the workplace to determine if hazards are present, or likely to be present, that make the…...

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Documentation requirements of the Noise Standard (1910.95)

The information collection requirements specified in the Noise Standard protect employees from suffering material hearing impairment. The information collection requirements of the Noise Standard include: Conducting noise monitoring; Notifying employees when they are exposed at or above an 8-hour time-weighted average of 85 decibels; Providing employees with initial and annual audiograms; Notifying employees of a…...

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