Flammable Liquids

Understanding the LIMITATIONS of NFPA 70, Article 500.7(k) Combustible Gas Detection System (CGDS)

In NFPA 70 (National Electrical Code / NEC), the use of a Combustible Gas Detection System (CGDS) is a highly specialized engineering provision. It essentially acts as a “get out of jail free” card—or more accurately, a reclassification tool—for specific industrial locations. When you install a qualified CGDS, the NEC allows you to lower the…...

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The history of “weak seam welded roof” as a means of emergency venting atmospheric storage tanks

The concept of the weak seam welded roof—officially referred to in modern engineering standards as a frangible roof joint—has been a foundational safety mechanism for atmospheric storage tanks for over 90 years. NOTE: In 2015, NFPA 30 Section 22.7 was amended to eliminate the use of a weak roof-to-shell seam as an allowed means of…...

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When you see it… Flange Jumpers for Flammable Liquid & Combustible Dusts Piping

Many may be familiar with “flange jumpers,” or some may call them “bonding jumpers,” that are used to ensure a continuity to ground across a flange with gaskets that act as “insulators”, such as PTFE gaskets. During a recent walkdown of a flammable liquids process, I came across this “jumper”. Design called for “jumpers” on…...

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NFPA’s Tentative Interim Amendment (TIA) 27-1 – 2027 Edition of NFPA 30

Tentative Interim Amendment (TIA) 27-1 refers to a significant update to the 2027 Edition of NFPA 30: Flammable and Combustible Liquids Code. Issued on April 15, 2026, with an effective date of May 5, 2026, this TIA (Log #1886) was processed by the Technical Committee on Flammable and Combustible Liquids to address safety gaps regarding…...

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Key Changes in the 2027 Edition of NFPA 30: Flammable and Combustible Liquids Code

The 2027 edition of NFPA 30 introduces significant structural and technical updates designed to improve clarity, streamline protection requirements, and integrate emerging safety technologies. Here are the primary changes professionals need to know…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Know your LEL Detector’s Limitations (Humidity)

Low humidity makes most LEL (Lower Explosive Limit) detectors read lower than they should, because catalytic‑bead sensors depend on moisture for heat transfer and baseline stability. This can lead to under‑reporting of gas concentration, slower response, and—in extreme dryness—temporary sensor desensitization. Below is a clear, technically grounded explanation based on how LEL sensors work and…...

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Sizing emergency venting for atmospheric storage tanks

With this week’s event in Japan, where the roofs of the flammable liquid storage tanks were blown off, I shared OSHA’s “emergency venting” requirements to explain why the roofs were off the tanks, which sparked a lot of sidebar discussions. Sizing these emergency venting options is quite easy, as I explain in this article with…...

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Words matter in process safety… LEL% vs MEC

Yes, both terms essentially mean the same thing, but they refer to very different hazardous atmospheres. LEL, or Lower Explosive Limit, applies to gases and Vapors. MEC, which is Minimum Explosive Concentration, deals with Combustible Dusts. Here are some other differences:… Membership Required You must be a member to access this content.View Membership LevelsAlready a...

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Non-Sparking Tools debate

This is a response to a client regarding their question… do we need to use non-sparking tools in our flammable and combustible dust areas? This is a GREAT practice, but many people may be surprised that OSHA has to use its GDC to cite this requirement, as it is NOT an OSHA/NFPA/IFC requirement. Of course,…...

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Key Limitations of 500.7(K) Detection System for Flammable Gases (3)

I am not sure who, where, and when this dirty little lie began, but we have been seeing an incorrect application of NFPA 70, 500.7(K) Detection System for Flammable Gases, item (3) Interior of a Building or Enclosed Space. It seems businesses are looking for any way out of having an electrically classified area and many are…...

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One of the biggest threats to an LPG Tank is a flammable liquid “pool fire”

We routinely find facility siting issues when LPG Tank(s) and Flammable Liquid Tank(s) are located in the same area. OSHA, NFPA, IFC, etc., all require a separation distance between the two (2) types of tanks. This is ALL about preventing a setup for a BLEVE, as a pool of flammable liquid finding its way under…...

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Horseplay causes 3rd Degree Burns over 90% of body

Employee #1 was using an oxygen-acetylene torch to weld a sign to the top of a school bus in the southwestern bay of a six-bay garage. While performing this task, he sprayed water from a fire extinguisher onto a coworker walking by the bus. In retaliation, the coworker picked up a hubcap filled with liquid…...

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