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Safety leaders and cultural responsibilities
Today I read in the news that a Police Chief of a metropolitan area announced his resignation amid a lot of turmoil in the city and within his Department.  And in the news story, I was taken back by the Metro Council President… “If the officers don’t feel in tune with their police chief, it displays itself on the street. And so, I think it’s very important for the police...
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Table 105.6.10
Liquid Nitrogen and the IFC (Part I)
This week, we saw OSHA issue two willful and three serious violations totaling $122,602 to a sperm bank for bulls (cattle) after an employee was asphyxiated while filling freezers with Liquid Nitrogen.  And back in 2017, we saw another sperm bank, this one for humans, have a Nitrogen incident which claimed the life of a Deputy Sheriff and critically injured the supervisor of the business.  I have personally...
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OSHA HAZ COM citiations after Nitrogen asphyxiation fatality
I am sharing this citation as Nitrogen (N2) use is becoming more and more popular in businesses that often times may not have the level of safety necessary to store and handle this level of hazardous materials.  I have personally seen N2 being used in personal grooming services and microbrewing and now this was a bull “stud” facility where I am guessing they were freezing the sperm. ...
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Requirements for when rooms or buildings exceed the maximum allowable quantity per control area for flammable liquids
5705.3.7 Rooms or buildings for quantities exceeding the maximum allowable quantity per control area.Where required by Section 5705.3.5.3 or 5705.3.6.1, rooms or buildings used for the use, dispensing, or mixing of flammable and combustible liquids in quantities exceeding the maximum allowable quantity per control area shall be in accordance with Sections 5705.3.7.1 through 5705.3.7.6.3. …...
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Improper Ventilation Fans
Improper Bonding During Gas Freeing Can Have Explosive Results! (USCG Alert)
These photos from a recent tank barge explosion serve as a stark reminder of how dangerous cargo tank cleaning and gas freeing operations can be if safety regulations under Title 29 Code of Federal Regulations (CFR) Part 1915 and Title 33 CFR Part 154 are not followed, and equipment is not properly maintained and inspected before each use. Although the investigation into this casualty is not yet complete,...
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Alarming Trends Found on Fixed Gas Detection Systems (USCG Safety Alert)
The United States Coast Guard issued a Marine Safety Alert after they discovered three (3) separate Liquefied Natural Gas (LNG) carriers with issues with their fixed flammable gas detection systems that resulted in the issuance of deficiencies and delay of cargo operations. While witnessing tests, multiple sensors measured outside the tolerances established by the manufacturer and subsequent calibration...
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EPA RMP Program 2 citations @ agricultural storage and supply facility (NH3 & $20K w/ $25K SEP)
Respondent owns and operates an agricultural storage and supply facility where on August 16, 2016, an accidental release of anhydrous ammonia occurred when filling a storage tank. The release resulted in the hospitalization of an employee. On or about March 12, 2019, representatives of the EPA conducted an inspection of Respondent’s Facility to determine compliance with Section 112(r) of the...
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Worker injured by explosion in hose during pressure testing (WorkSafe BC)
Date of incident: March 2014 Notice of incident number: 2014155400035 Employer: Heavy equipment manufacturer Incident summary Two workers were bending aluminum tubing as they assembled a decanting post, a metal pipe structure used to decant liquid natural gas from tanks. Another worker was pressure testing a nearby decanting post to identify leaks. An explosion occurred in a hose attached to the decanting...
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Three (3) MUST DO with Excess Flow Valves (EFV)
These were found as I was doing a design spec for a new NH3 Supply Business.  These items are directly from the owner’s manual and were presented to the engineering firm after a “debate” on the reliance on Excess Flow Valve(s).  These are about the three best manufacturer’s rules for EFVs I have ever seen!  When so many companies are going weaker in their spec’s...
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TSD ERTF Resport
FLAMMABLE LIQUID (TDG) EMERGENCY RESPONSE CHART – A DISCIPLINED APPROACH
Our friends to the North have once again outdone themselves with an Emergency Response Task Force that developed two (2) new charts to aid in large scale-high hazard responses, such as a High-Hazard Flammable Trains (HHFT) incident.  You can read the entire DOCUMENT ( A MUST READ for ALL responders – ESPECIALLY OFFICERS who may fill the IC role during such an incident).  This document...
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Welding Inspectors and their documentation
We have discussed the requirements for welder certification and their documentation, pressure and leak testing and its documentation, but the one area that I have not covered yet is the documentation of the Welding Inspector(s).  As we have said, the certified (“coded”) welder makes the weld(s) and then BEFORE any testing, a certified welding inspector will perform an inspection of...
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NH3 seal leak
A shaft seal failure on a compressor in a refrigeration system released approximately 5lbs of ammonia (Technical Safety BC)
INCIDENT OVERVIEW An ammonia release resulted in the temporary shutdown of an ammonia plant in an industrial food processing facility. Ammonia refrigeration systems are designed to operate at 250 pounds per square inch gauge (Psig). The major components of the system like compressors, evaporators, liquid receivers, piping, and fittings, etc. are installed in a machinery room. The compressor sucks refrigerant...
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