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SAFTENG has:
- Over 19,000 categorized unsafe acts/conditions and accident/injury photos
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My previous article on the Anhydrous Ammonia requirements generated a lot of questions, mostly about how OSHA worded their requirements when it came to Excess Flow Valves, Check Valves, Unloading, and Emergency Shutoff Valves. So this posting I used one of my favorite sources, WA States LNI standards, to present the material in a more straight forward manner. I am just covering the non-refrigerated...
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This article is being posted in my Hazardous Materials section rather than the Process Safety section because the vast majority of my finds regarding the lack of proper design are almost exclusively in processes that have less than 10,000 pounds. I am hoping that those who read this will understand that what I am going to discuss in this article has absolutely nothing to do with being a PSM/RMP...
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At 12:45 a.m. on December 28, 2019, Employee #1 entered a tanker truck that last held Vinyl Acetate Polymer Residue, a hazardous waste material, and became unresponsive while in the tanker. Employee #2 and Employee #3 entered the tank to rescue Employee #1 and also became unresponsive. Employee #4 entered the tank and was able to rescue Employee #2 but exhibited symptoms of chemical exposure. Emergency...
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In several of my articles over the years, I have touched on the additional hazards when working with hazardous materials in an elevated position. In my 2016 Line Break presentation @ ASSE Safety 2016, we made a special point to mention how additional safeguards need to be in place when doing line breaks at elevation. In this 2020 fatality, we now know the deceased was working from a scissor...
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The primary focus of the Emergency Response standard would be to protect workers who respond to emergencies as part of their regularly assigned duties. Examples include:
fire brigades/workplace emergency response teams,
industrial and municipal firefighters,
technical rescuers,
emergency medical service providers, etc.
A secondary focus of the rule would be to protect those workers who may be called...
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Several of the EEBA manufacturers do not offer this advice upfront, but some manufacturers put this info in their owner’s manuals. I am no lawyer, so I have no idea why a manufacturer would NOT provide this information for an Emergency Escape Breathing Apparatus (EEBA). But having these devices in the workplace, if you use one of these brands, the facility’s RP must cover this...
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What is the number 1 battle we deal with in our respirator programs? Facial hair! But luckily an Emergency Escape Breathing Apparatus (EEBA) is not hindered by facial hair; however, an EEBA could be hampered by…
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Emergency Escape Breathing Apparatus (EEBA) are making come back – at least I am finding more and more facilities that never had them now implementing them for many reasons. Some companies now believe they are required because of PSM/RMP, some 3rd party PHA facilitators must be getting kick-backs as a lot are recommending them in their PHA’s, and I have even seen OSHA negotiate their...
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The client has approved this posting as they want to make sure others can learn from their incident. PLEASE discuss this incident with your teams if your LOTO practice(s) resemble theirs – what they did was VERY COMMON and I teach this method in all my LOTO courses at process plants. I have revised my training and written program as a result of this incident, and I hope many...
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If there is one common finding in our PSM/RMP audits it is this single requirement for employees who remain to operate critical plant operations before they evacuate. And when we attempt to explain what is actually necessary to just meet 1910.38(c)(3) we are oftentimes met with downright hostility. It is rare these days that anyone needs to stay behind, but I would say about 25% of the...
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Section 304(a) of EPCRA and the regulations found at 40 C.F.R. Part 355, Subpart C, require the owner or operator of a facility at which a hazardous chemical is produced, used or stored, to immediately provide notice to the State Emergency Response Commission (SERC) and the Local Emergency Planning Committee (LEPC) as described in Section 304(b) of EPCRA, when there has been a release of an EPCRA extremely...
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The risk management program regulations require the owner or operator of a covered stationary source to develop and implement an emergency response program as described in 40 CFR ยง68.95, which must include an emergency response plan, emergency response equipment procedures, employee training, and procedures to ensure the program is up-to-date.
Do all facilities subject to the risk management program...
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