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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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EPA RMP Program 2 citations @ two agricultural storage facilities (NH3 & $120K)
Respondent is a cooperative with two (2) facilities that store ammonia. On June 26th and September 6, 2012, EPA conducted inspections of the facilities to determine the Respondent’s compliance with the Risk Management Program 2 Prevention Program requirements. The inspections confirmed that the facilities had more than a threshold amount of anhydrous ammonia. Facility #1 failed to: … HomeRead...
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Ammonia refrigeration and evaporative condenser tube failure (Video)
Over the past several years, I have attempted to convince the SAFTENG members that an Evaporative Condenser in an Ammonia refrigeration process is indeed a Permit-Required Confined Space.  Earlier this year, the IIAR published one of my articles on this topic, hoping to educate the industry about this life safety topic.  I think we have converted a fair number of refrigeration personnel into...
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Seriously, who welds in a polyester uniform?
NOT only was this worker welding, but he/she had also used a flammable liquid to clean the spot they wanted to weld and then kept the OPEN bucket of flammable liquid right at the point of work.  When they struck the arc, the vapors in the bucket ignited and the worker kicked the bucket of flammable liquid, which was on fire, away from him.  This was not the right choice… At 11:00 a.m....
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fuel truck explosion
Top loading flammable liquids fatality (Phoenix, AZ 2019)
At 5:48 a.m. on November 5, 2019, an employee was working for a trucking firm that hauled refined fuel products. He was pumping fuel from a portable tank back into his tanker truck by top-loading (e.g. SPLASH FILLING). The fuel involved was a mixture of gasoline and diesel fuel (both NON-conductive flammable liquids). The employee was on top of the pump truck checking tank Number 3 when vapor from...
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Another welding on used container fatality
At 12:00 p.m. on November 5, 2019, Employee #1 was making a small spot weld on a piece of metal. He was performing the weld on a drum that contained windshield washer fluid, a CATEGORY 3 Flammable Liquid. There was an explosion, and the drum hit the employee’s face. Liquid splashed on the employee and was ignited by the explosion. Employee #1’s clothes caught on fire. He sustained body...
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Technical BC II 988065 2020 img3
Compressor vibration may have caused ammonia leak
On February 18, 2020, the audible alarm and light outside the Ammonia plant was activated at approximately 6:40 pm. The plant operator checked the NH3 (ammonia) readings and it read 43 ppm (parts per million). At 6:45 pm the readings increased to 51ppm and staff activated the Emergency Response Plan, contacted 911, the Chief Engineer, and evacuated the building to muster in the lobby of the building....
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Evaporator Technical BC
Ammonia released from a cold storage room evaporator
Two persons received minor injuries from exposure to ammonia after a refrigeration system failed and released ammonia that was intended to be contained within the evaporator and refrigeration system. INCIDENT OVERVIEW The evaporator within a refrigeration system of an industrial food processing facility failed and released ammonia in a cold storage room. Two workers suffered minor symptoms as a result...
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OSHA issues a new CPL for Silca Exposures
This new Instruction establishes OSHA’s field inspection and enforcement procedures designed to ensure uniformity when addressing respirable crystalline silica exposures in the workplace. These two new expanded health standards, general industry/maritime (29 CFR § 1910.1053) and construction (29 CFR § 1926.1153), were published in the Federal Register on March 25, 2016, and became effective June 23,...
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What happens when we do work inside a Confined Space that turns the space into a PRCS?
Here is your scenario:  You are evaluating a city water tank/tower.  So you ask the following three questions… (1) Is large enough and so configured that an employee can bodily enter and perform assigned work; and (2) Has limited or restricted means for entry or exit (for example, tanks, vessels, silos, storage bins, hoppers, vaults, and pits are spaces that may have limited means of...
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A respirator is not a "face covering" and a "face covering" is not even close to being a respirator
This may cause anger in some, but it must be said in these crazy times…  To claim any level of respiratory protection, the respirator MUST BE: NIOSH/MSHA approved, AND FIT-TESTED using an OSHA prescribed protocol, AND the user must be properly trained in its use and limitations. Thus a “face covering” that is NOT MANAGED to meet these REQUIREMENTS is in NO WAY providing protection...
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The internet sensation... face coverings can cause headaches due to lack of Oxygen (Truth or Fiction?)
If you have not seen it yet, just wait and one of your anti-mask friends will be sure to share it with you.  My phone blew up this weekend from e-mails, texts, and FB messengers from friends concerned with what they saw before their very eyes.  I tried to explain what they were seeing, but to respond to each inquiry has become too much so I thought this video deserved a rebuttal. I am NOT...
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Bonding and Grounding BSEE
Preventing Static Discharge (BSEE)
In recent years, offshore operators on the Outer Continental Shelf have reported multiple flash-fire incidents that resulted in injuries and damage to facilities. Investigations found that static discharge was a contributing factor in each of the incidents. Flash-fire incidents occurred during multiple types of operations, including maintenance on a control panel when natural gas was being vented,...
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