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I am proud to announce that SAFTENG and The Chlorine Institute have renewed our partnership for another year (through 2026).  Members of The Chlorine Institute receive a FREE SAFTENG membership.  If you qualify, please contact me

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ASME has a Risk Based Inspection (RBI) RAGAGEP for Pressure Vessels
ASME PCC-3 guides the preparation and implementation of a risk-based inspection plan. Flaws identified during inspection plan implementation are then evaluated, when appropriate, using the procedures provided in API 579-1/ASME FFS-1, Fitness-for-Service. If it is determined that repairs are required, guidance on repair procedures is provided in ASME PCC-2, Repair of Pressure Equipment and Piping....
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PRCS fatality in a Tanker Truck while cleaning
On January 30, 2025, Employee #1, 27, was working at a trailer truck wash business and had been subcontracted to clean out a trailer tank using a water hose. The business specialized in washing out livestock haulers. Employee #1 entered the tank to continue cleaning. A coworker noticed Employee #1 lying on his side at the bottom of the tank. The local fire department responded, retrieved Employee...
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Replacing burst panels on the bucket conveyor with non intrinsically safe hand tools leads to fatality
At 8:15 a.m. on January 30, 2025, Employee #1, 51, was replacing burst panels on the bucket conveyor when a flash fire occurred as the top burst panel was removed. Employee #1 was struck by the flash fire and died from the injuries sustained by the flash fire. OSHA issued a 5(a)(1) citation for using hand tools that were not rated for a Class II HAZLOC… … HomeRead More »
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100 - 230ml HF Acid kills lab technician
A fatal accident occurred in a laboratory in Australia, resulting in the death of a technician. A standard geology technique, which involved dissolving sedimentary rock with mineral acids (hydrochloric and hydrofluoric), was being undertaken in a fume hood. The technician involved was believed to be seated when he knocked over a small quantity (between 100 – 230ml) of hydrofluoric acid (HF)...
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Another example from ASME that Hydrostatic Testing is the REQUIREMENT with three (3) exceptions
This debate seems never to die, and I keep adding more examples to make my point crystal clear… When pressure- and leak-testing piping, we are to use the Hydrostatic Method rather than the Pneumatic Method. ASME provides three (3) specific situations in which we can use Pneumatic Testing instead of Hydrostatic Testing. And these exceptions are very clear in their application, although many...
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Hydrofluoric Acid (HF) fatality
A plant worker died following an exposure to hydrofluoric acid at a chemical plant in St. Gabriel. Two workers with burns were taken from the plant to a hospital where one of them died during surgery. company statement: (scrubbed by me) … HomeRead More »
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Idaho National Laboratory online interactive Periodic Table
I am not a fan of “government”, but I am a fan of so many of the workers within our government. They can do some fantastic work. Take this latest and greatest tool for Chemical Safety, for example. This is just too “cool,” and if you are into HAZMATs or Chemical Safety, this is a must-see! Idaho National Laboratory has enlisted its experts, researchers, and writers to produce...
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NC OSHA has published a GREAT TOOL to help establish which standards apply to a workplace
North Carolina is an OSHA-approved State Plan that covers both private and state and local government workers. With certain exceptions, the N.C. Department of Labor (NCDOL) adopts federal OSHA standards verbatim. Standards information and activity provides the status of the Occupational Safety and Health (OSH) Division’s adoption of federal standards and compliance dates. When OSH Administrative...
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State of MS has some unique Facility Siting requirements for NH3 bulk plants
Anhydrous ammonia bulk storage plants shall not be installed within the limits of any municipality unless such anhydrous ammonia bulk storage plant is located within an industrial park or an industrial area serviced by a municipal fire department. The installation of any such bulk storage plant within the limits of a municipality, the construction of which is begun AFTER February 1, 1989, must be...
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State of KS has deadlines for NH3 Storage tanks
The following policy applies to anhydrous ammonia storage tanks (tanks) in Kansas. … HomeRead More »
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State of IL NH3 storage tank deadline is 12/31/2025 (Railcars used as Tanks)
In 2019, the state of IL passed some revisions to its NH3 Fertilizer codes. On 12/31/2025, ALL NH3 storage tanks that are old Railcars converted to a storage MUST be removed from service. … HomeRead More »
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"Three-Threads Showing" (Joinments)
In all my Process Safety courses, we discuss the key RAGAGEPs for Primary Containment (ASME B31.3, ASME Section VIII, etc.). I am always taken aback by how many safety professionals tasked with managing PSM/RMP-covered processes know so little about these critical standards. I am not teaching them to be piping or pressure vessel SME’s; but enough to know what should be happening during their...
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